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Help CenterModular MVR Evaporation Crystallization System, 2000L/H Processing Volume, PLC Touch Screen Control
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a leading manufacturer since 2015, specializing in high-performance evaporation and crystallization systems. Our Modular MVR Evaporation Crystallization System with 2000L/H processing volume and PLC Touch Screen Control represents the pinnacle of efficiency and automation in industrial wastewater treatment and material recovery. Designed for demanding applications, this system leverages Mechanical Vapor Recompression (MVR) technology to drastically reduce energy consumption while delivering consistent, high-quality crystal outputs. With our factory spanning over 20,000 square meters and a dedicated team of 200+ professionals, we ensure every unit meets rigorous quality standards.
This system is built for industries requiring reliable, low-cost evaporation and crystallization, such as chemical processing, food & beverage concentration, pharmaceutical manufacturing, and environmental remediation. Its modular design allows flexible scaling and easy integration into existing production lines, while the intuitive PLC touch screen provides real-time monitoring and effortless parameter adjustments. Below, we detail the key features, technical specifications, and operational benefits that set our system apart.
Key Features & Benefits
- Energy Efficiency: MVR technology recycles vapor compression heat, reducing energy usage by up to 70% compared to traditional multi-effect evaporators. Lower operational costs and reduced carbon footprint.
- High Processing Capacity: 2000 L/H throughput ensures rapid concentration and crystallization for medium to large-scale operations. Customizable for higher or lower volumes upon request.
- PLC Touch Screen Control: User-friendly interface with intuitive graphics, data logging, alarm management, and remote monitoring capability. Minimal operator training required.
- Modular Construction: Pre-assembled skid-mounted modules simplify installation, reduce on-site work, and allow future expansion. Each module is factory-tested for immediate start-up.
- Low-Temperature Operation: Suitable for heat-sensitive materials (e.g., food extracts, enzymes) thanks to controlled evaporation temperatures, preserving product quality.
- Stainless Steel Construction: Contact parts are made from high-grade SS304 or SS316L for corrosion resistance and long service life, meeting sanitary standards.
- Automated Crystallization: Integrated control of supersaturation, seeding, and crystal growth ensures uniform particle size and high recovery rates.
- Safety & Compliance: Equipped with automatic shut-off, pressure relief valves, and emergency stop. Designed to meet international safety and environmental standards (certifications available upon request).
Technical Specifications
| Parameter | Value | Notes |
|---|---|---|
| Evaporation Capacity | 2000 L/H (standard) | Customizable from 500 to 5000 L/H |
| Operating Temperature | 45–85 °C (adjustable) | Dependent on material characteristics |
| Energy Consumption | ≤25 kWh per ton of evaporated water | Varies with temperature and composition |
| Material of Construction | SS304 / SS316L (optional) | Food-grade available |
| Control Interface | 10-inch PLC Touch Screen | Supports remote access (Ethernet option) |
| Dimensions (L×W×H) | 6000×2200×2800 mm (approx) | Modular – final size per configuration |
| Power Supply | 380V/50Hz (3-phase) – other voltages available | Customized per client requirement |
| Crystallization Type | Forced or DTB (draft tube baffle) optional | Optimized for specific crystal size |
Why Choose Our System?
Our Modular MVR Evaporation Crystallization System is engineered to deliver maximum uptime and lowest total cost of ownership. The robust construction minimizes maintenance, while the intelligent PLC control reduces operator intervention. For customers handling corrosive or viscous liquids, we offer optional pre-concentration stages and anti-fouling designs. All units undergo rigorous factory testing before shipment, ensuring seamless commissioning on-site.
Backed by Qingdao Conqinphi Environmental Technology Group Co., Ltd., we have shipped systems to over 40 countries across North America, Europe, Southeast Asia, Africa, and the Middle East. Our annual export value exceeds US$10 million, and our 200+ employees include dedicated R&D engineers who continuously improve product performance. With ISO 9001 certified management and multiple industry-specific qualifications (available for verification), we guarantee reliable quality and responsive after-sales support. Whether you need a standard 2000 L/H unit or a custom-designed multi-module plant, our team is ready to provide a comprehensive solution.
Frequently Asked Questions (FAQ)
-
Q: What is the typical payback period for this MVR system?
A: Depending on your current energy costs and operating hours, many customers achieve ROI within 12-18 months due to the 70% energy savings. We provide a customized analysis upon request. -
Q: Can the system handle high-viscosity or fouling liquids?
A: Yes, our design includes options like forced circulation evaporators, self-cleaning filters, and anti-scaling coatings. Contact us with your liquid specifications for a tailored recommendation. -
Q: How easy is it to expand capacity in the future?
A: The modular design allows adding extra evaporator modules or pre-concentration units without major downtime. The PLC system can be upgraded to control multiple modules. -
Q: What after-sales support do you offer?
A: We provide remote troubleshooting, spare parts supply, and optional on-site commissioning. Our team is available 24/7 for urgent issues. Warranty terms are negotiable. -
Q: Is the system compliant with food-grade requirements?
A: We can supply with SS316L material, sanitary welds, and CIP (clean-in-place) capabilities to meet FDA/EU standards. Please advise your regulatory needs. -
Q: What is the lead time for a standard 2000 L/H system?
A: Typically 45–60 days after order confirmation, depending on customization and shipping destination. We expedite for urgent orders. -
Q: Do you offer a pilot test before purchase?
A: Yes, we have a testing facility in Qingdao. You can send feed samples for evaluation, or we can arrange a rental unit for on-site trials. -
Q: What certifications does the system hold?
A: Our factory is ISO 9001, ISO 14001, OHSAS 18001 certified (and others). The system itself can be designed to meet CE, ATEX, or other regional standards upon request.
Ready to optimize your evaporation and crystallization process? Contact our sales team today for a quote or technical consultation.
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