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Help CenterAutomatic Skid-Mounted MVR Evaporator Tubular Type 0.5-2T/H PLC Touch Screen Stainless Steel
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Qingdao Conqinphi Environmental Technology Group Co., Ltd., established in 2015, is a leading manufacturer specializing in advanced environmental solutions. Our Automatic Skid-Mounted MVR Evaporator Tubular Type 0.5-2T/H PLC Touch Screen Stainless Steel represents the pinnacle of efficiency and reliability in industrial wastewater concentration. Designed to minimize energy consumption while maximizing throughput, this evaporator integrates state-of-the-art mechanical vapor recompression (MVR) technology with a compact, pre-assembled skid-mounted design for rapid on-site installation and operational simplicity.
This system is engineered to handle a wide range of liquid streams, from high-salinity wastewater to heat-sensitive chemical solutions. With a processing capacity of 0.5 to 2 tons per hour, it offers scalable performance for medium-scale industrial operations. The tubular heat exchanger configuration ensures efficient heat transfer and easy maintenance, while the stainless steel construction provides exceptional corrosion resistance and long service life. The integrated PLC touch screen provides intuitive control over all process parameters, enabling operators to monitor temperature, pressure, flow rate, and energy consumption in real time.
Key Features & Benefits
- Energy-Efficient MVR Technology: Uses a compressor to recycle vapor latent heat, reducing energy consumption by up to 60% compared to traditional thermal evaporators. Operating costs are significantly lowered.
- Compact Skid-Mounted Design: All components (heat exchanger, separator, compressor, controls) are pre-assembled on a single skid. This minimizes installation time and on-site construction costs. Unit can be operational within days of delivery.
- Tubular Heat Exchanger: Vertical or horizontal tube bundles provide high turbulence, reducing fouling and scaling. Easy to clean and inspect. Suitable for liquids with high suspended solids or viscous properties.
- Fully Automatic PLC Touch Screen Control: User-friendly interface allows one-touch start/stop, automatic adjustment of concentration ratio, and real-time data logging. Remote monitoring and alarm functions available upon request.
- Robust Stainless Steel Construction: Made from SS304 or SS316L (customizable) for excellent resistance to corrosion and chemical attack. All wetted parts are of high-grade stainless steel.
- Wide Applicability: Ideal for industries such as pharmaceutical, food & beverage, chemical processing, landfill leachate treatment, and metal finishing. Handles solutions with boiling point elevation up to 15°C.
- Low Maintenance: Few moving parts relative to other evaporator types. Accessible design for routine inspections. Spare parts readily available.
- Environmental Compliance: Helps achieve zero liquid discharge (ZLD) goals by recovering clean distillate and reducing waste volume. Contributes to sustainable manufacturing.
Technical Specifications
| Parameter | Value |
|---|---|
| Processing Capacity | 0.5 – 2 T/H (customizable) |
| Evaporator Type | Tubular (forced circulation / falling film optional) |
| Material of Construction | Stainless Steel 304 / 316L |
| Control System | PLC + Touch Screen (Siemens or Mitsubishi) |
| Power Consumption | Approx. 30 – 60 kWh/T (depending on feed) |
| Operating Temperature | 40 – 100°C (adjustable) |
| Compressor Type | Centrifugal / Roots blower |
| Dimensions (L×W×H) | Approx. 6000×2200×3000 mm (depends on capacity) |
| Weight | Approx. 5 – 8 tons |
Why Choose Our MVR Evaporator? Unlike conventional multiple-effect evaporators, our MVR system recovers the latent heat of vapor, leading to dramatic energy savings. The tubular design offers superior heat transfer coefficients and is less prone to scaling than plate-type exchangers. The skid-mounted structure reduces engineering and civil work, making it ideal for retrofit projects or new facilities with limited space.
We have supplied similar systems to clients across North America, Europe, Southeast Asia, and Africa, with annual export value exceeding US$10 million. Our factory in Qingdao spans 10,000-30,000 square meters and employs over 200 skilled workers. We have obtained multiple management system certifications including ISO 9001:2000, ISO 14000, OHSAS 18001, ensuring rigorous quality control and workplace safety.
Trust & Confidence: Each evaporator undergoes factory acceptance testing before shipment. Our after-sales team provides on-site commissioning, training, and remote technical support. With over eight years of experience in manufacturing MVR systems, we guarantee reliable performance that meets your concentration and ZLD requirements.
Frequently Asked Questions
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Q: What types of feed solutions can this MVR evaporator handle?
A: It is suitable for aqueous solutions with low to moderate scaling potential, such as high-salinity wastewater, chemical process liquors, and food industry concentrates. For highly viscous or severe scaling liquids, we recommend a forced circulation variant. -
Q: How much energy can I save compared to a traditional multi-effect evaporator?
A: Typically you can save 50-70% of thermal energy. For example, treating 1 ton of water requires only 30-60 kWh of electrical energy (for the compressor) versus 200-300 kg of steam in a triple-effect system. -
Q: Is the skid-mounted unit difficult to install?
A: No. The unit is pre-piped and pre-wired. Only electrical power, feed supply, and utility connections are needed on-site. Our team can guide you through the simple installation process. -
Q: What materials are available for wetted parts?
A: Standard is SS304. For chloride-containing or corrosive feeds, we offer SS316L, duplex stainless steel, or titanium as options. Please specify your feed composition for the best recommendation. -
Q: Can I adjust the capacity beyond 0.5-2 T/H?
A: Yes, the design can be customized for capacities from 0.2 up to 10 T/H. We also offer multiple units for higher throughput. -
Q: Does the system require continuous operator monitoring?
A: No. The PLC-based control system automatically maintains stable operation. It can send alarms or alerts via SMS/email when parameters deviate. The touch screen displays all key data for periodic checks. -
Q: What is the warranty period and after-sales support?
A: We offer a standard 12-month warranty from commissioning. Spare parts and on-site service are available. We also provide training for your operators. -
Q: How do I know if this evaporator will work for my specific liquid?
A: We can perform a pilot test using your feed sample at our lab or provide a small-scale on-site trial unit. This ensures the design fits your unique chemistry and fouling behavior.
Contact us today for a tailored quotation. With our strong track record and comprehensive certifications, Qingdao Conqinphi Environmental Technology Group is your reliable partner for sustainable evaporation solutions.
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