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Help CenterFactory Warranty 2 Years Tubular Skid-Mounted MVR Evaporator With Free Installation Guide
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As a leading manufacturer from Qingdao Conqinphi Environmental Technology Group Co., Ltd., we proudly present our Tubular Skid-Mounted MVR Evaporator — a high-efficiency evaporation solution designed for industrial wastewater treatment and concentration processes. Backed by a factory warranty of 2 years and a free installation guide, this system offers reliability and ease of deployment for facilities worldwide. Our company, established in 2015 with a factory size of 10,000–30,000 m² and an annual export value of USD 10–50 million, ensures that every unit meets rigorous quality standards.
The MVR (Mechanical Vapor Recompression) technology significantly reduces energy consumption by recycling latent heat from vapor. The skid-mounted design integrates all critical components onto a compact frame, minimizing on-site installation work. The tubular heat exchanger configuration provides excellent heat transfer efficiency and handles challenging fluids with high fouling tendencies. Whether you need to achieve zero liquid discharge or recover valuable byproducts, this evaporator delivers consistent performance with minimal operator intervention.
Key Features & Technical Specifications
- Energy-Efficient MVR Technology: Compressor recovers vapor latent heat, reducing steam consumption by up to 90% compared to traditional evaporators.
- Skid-Mounted Modular Design: Factory pre-assembled and tested — simply connect utilities and start operation. Saves up to 70% installation time.
- Tubular Heat Exchanger: Vertical or horizontal tube bundles, designed for easy cleaning and maintenance. Suitable for scaling-prone liquids.
- 2-Year Factory Warranty: Covers manufacturing defects, with responsive after-sales support and spare parts availability.
- Free Installation Guide: Detailed manual with step-by-step instructions, troubleshooting tips, and maintenance schedules.
- PLC Automatic Control: Touchscreen interface for real-time monitoring, data logging, and alarm management. Requires minimal manual oversight.
- Customizable Capacity & Materials: Available from 5 m³/day to 500 m³/day, with options for 316L stainless steel, duplex steel, or titanium wetted parts.
| Parameter | Standard Range | Notes |
|---|---|---|
| Evaporation Capacity | 5 – 500 m³/day | Customizable to specific flow rates |
| Energy Consumption | 30–80 kWh/m³ evap. | Depends on feed concentration and temperature |
| Operating Temperature | 60–120 °C | Adjustable via compressor speed |
| Material of Construction | SS304 / SS316L / Duplex | Optional for corrosive media |
| Skid Dimensions (L×W×H) | 4×2×2.5 m (standard) | Varies with capacity; compact footprint |
| Warranty | 2 Years | Extended warranty available upon request |
Advantages for Your Business
- Reduced Operational Costs: Lower steam usage and electricity consumption translate to rapid payback — typically 1–2 years.
- Minimal Footprint: Skid-mount saves valuable floor space compared to field-erected evaporators.
- Easy to Operate & Maintain: PLC automation with remote monitoring capability. Tube bundle can be easily accessed for inspection.
- Environmentally Friendly: Helps achieve zero liquid discharge (ZLD) regulations and recover clean water for reuse.
- Global Compatibility: Designed to meet international standards; optional explosion-proof configuration for flammable environments.
At Qingdao Conqinphi Environmental Technology Group, we pride ourselves on being a reliable partner with over 200 employees and a factory spanning 10,000–30,000 square meters. Our products have been exported to markets across North America, South America, Europe, Africa, Oceania, and Asia, serving industries ranging from chemical processing to pharmaceutical manufacturing. With annual exports worth US$10–50 million, we are committed to delivering excellence. Our certifications include ISO9001, ISO14001, OHSAS18001, and others, reflecting our dedication to quality, environment, and safety.
Choosing our Tubular Skid-Mounted MVR Evaporator means investing in durable equipment backed by expert support. Contact us today to discuss your specific requirements — we offer free technical consultation and can provide a customized proposal with detailed drawings and performance guarantees.
Frequently Asked Questions (FAQ)
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What is an MVR evaporator and how does it work?
MVR stands for Mechanical Vapor Recompression. It compresses the vapor produced during evaporation to raise its temperature and pressure, then uses that hot vapor to heat the feed liquid again. This process reuses latent heat, drastically reducing the need for external steam or hot water. -
What are the main advantages of a skid-mounted design?
Skid-mounted units are pre-assembled and tested at the factory, so they arrive as a complete package. Installation is quick — just connect power, piping, and utilities. This reduces on-site labor, civil construction, and commissioning time significantly. -
Why choose a tubular heat exchanger over plate or falling film?
Tubular exchangers are more tolerant of high solids, scaling, and fouling. They can handle viscous fluids and slurries without clogging. Cleaning is simpler — tubes can be mechanically brushed or chemically cleaned in place. -
What does the 2-year warranty cover?
The factory warranty covers defects in materials and workmanship under normal operating conditions. It includes replacement parts and technical support. Consumables like seals and gaskets are not covered, but extended warranty options are available. -
Is the free installation guide sufficient for first-time users?
Yes, the guide is written in clear English with diagrams, checklists, and troubleshooting procedures. It covers installation, startup, shutdown, and routine maintenance. Our engineers are also available for remote assistance if needed. -
Can the MVR evaporator handle high-salinity or corrosive wastewater?
Absolutely. We offer wetted parts in 316L stainless steel, duplex stainless steel, or titanium for corrosive applications. The system can concentrate brine up to near saturation, making it ideal for ZLD projects. -
How energy-efficient is this system compared to traditional evaporators?
Traditional single-effect evaporators consume about 1 kg steam per kg water evaporated. MVR evaporators typically use only 30–80 kWh of electricity per cubic meter of evaporation, which is equivalent to consuming 0.03–0.08 kg steam equivalent — a reduction of over 90%. -
Do you offer customization for specific capacity or utility conditions?
Yes, we provide fully customized solutions. Our engineering team will design the evaporator based on your feed composition, required concentration, available utilities (power, steam, cooling water), and space constraints. Lead time is typically 6–12 weeks.
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