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Help CenterSkid-Mounted MVR Evaporator for Wastewater Treatment Tubular Design 50-500L/h 304 Steel
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As a leading manufacturer from Qingdao Conqinphi Environmental Technology Group Co., Ltd. (established in 2015, with a factory size of 10,000-30,000 square meters and annual export value of US$10-50 million), we are proud to present our Skid-Mounted MVR Evaporator for Wastewater Treatment – Tubular Design, 50-500L/h, 304 Steel. This compact yet powerful system is designed to efficiently concentrate industrial wastewater, recover valuable water, and reduce disposal costs. Built on a single skid, it offers easy installation, minimal footprint, and reliable operation for various industries including chemical, pharmaceutical, food processing, and more.
Our MVR (Mechanical Vapor Recompression) technology uses a compressor to recycle the latent heat of vaporization, making it highly energy-efficient compared to traditional evaporation methods. The tubular heat exchanger design ensures excellent heat transfer and resistance to fouling, while the 304 stainless steel construction provides durability and corrosion resistance. With a capacity range of 50 to 500 liters per hour, this evaporator is ideal for small to medium scale wastewater treatment applications.
Key Features & Benefits
- Energy Saving: MVR technology reduces energy consumption by up to 60-80% compared to conventional evaporators. The compressor reuses vapor, requiring only electricity for operation.
- Skid-Mounted Design: Pre-assembled and tested at factory, ready for quick on-site connection. Saves installation time and reduces engineering costs.
- Tubular Heat Exchanger: Vertical tube design with easy cleaning access. Ideal for fluids with high fouling tendencies, scaling, or viscous liquids.
- 304 Stainless Steel Construction: Corrosion-resistant and food-grade material, suitable for a wide range of wastewater compositions. Optional upgrade to 316L available upon request.
- Automatic PLC Control: Touch screen interface with real-time monitoring of temperature, pressure, flow rates, and liquid levels. Minimal manual intervention required.
- Compact Footprint: Space-saving skid layout allows placement in tight production areas or outdoor environments with optional weatherproof enclosure.
- Capacity Flexibility: Standard models cover 50, 100, 200, 300, 400, and 500 L/h. Custom capacities up to 1000 L/h can be designed per customer requirements.
- Low Maintenance: Few moving parts, robust design, and easy access to components reduce downtime and service costs.
Technical Specifications (Typical Model)
| Parameter | Value |
| Evaporation Capacity | 50 – 500 L/h |
| Material of Construction | 304 Stainless Steel (SS304) |
| Heat Exchanger Type | Vertical Tubular (Shell & Tube) |
| Compressor Type | Roots Blower / Centrifugal Fan (customizable) |
| Power Supply | 380V/50Hz or 440V/60Hz (other voltages available) |
| Installed Power | 6 – 30 kW (depending on capacity) |
| Operating Temperature | 50 – 95 °C |
| Control System | PLC + HMI Touch Screen |
| Skid Dimensions (L×W×H) | Approx. 2.5m × 1.5m × 2.2m (varies by model) |
| Weight | 1.5 – 4 tons |
The exact specifications may be adjusted based on the specific wastewater characteristics and required concentration ratio. Our engineering team will conduct a thorough analysis to provide the optimal solution. The system is fully tested before shipment, and we offer commissioning support worldwide.
Applications
- Industrial wastewater from chemical, pharmaceutical, and petrochemical plants
- Food & beverage processing (e.g., dairy, juice, brewing) – concentration and water recovery
- Metal finishing and plating wastewater – reduction of liquid waste volume
- Leachate treatment from landfills or industrial sites
- Zero Liquid Discharge (ZLD) pretreatment systems
- Textile dyeing and printing wastewater concentration
Trust and Quality Assurance
Qingdao Conqinphi Environmental Technology Group Co., Ltd. has been a trusted manufacturer in the environmental equipment sector since 2015. With a dedicated team of 201-300 employees and a modern factory spanning 10,000-30,000 square meters, we ensure rigorous quality control throughout production. Our products are exported to major markets worldwide including North America, Europe, Southeast Asia, Africa, and Oceania, with annual export value exceeding US$10 million. We hold multiple management system certifications such as ISO9001, ISO14001, and OHSAS18001, demonstrating our commitment to quality and safety.
Every Skid-Mounted MVR Evaporator undergoes a comprehensive factory acceptance test (FAT) prior to shipment. We provide detailed documentation, spare parts list, and after-sales technical support. Our experienced engineers can assist with installation, startup, and training either remotely or on-site. With a strong track record of successful projects worldwide, we invite you to experience the reliability and efficiency of our equipment.
Contact us today for a customized quotation and technical proposal. Choose Qingdao Conqinphi – your partner in sustainable wastewater solutions.
Frequently Asked Questions
Q1: What is the working principle of an MVR evaporator?
A: MVR (Mechanical Vapor Recompression) uses a compressor to raise the pressure and temperature of the vapor generated from boiling the liquid. This compressed vapor is then used as the heating medium in the heat exchanger, dramatically reducing the need for external steam or hot water. The process recycles thermal energy, achieving high efficiency.
Q2: What types of wastewater can this tubular MVR evaporator handle?
A: It is suitable for a wide range of industrial wastewaters, including those with moderate scaling or fouling tendencies. The tubular design is especially effective for liquids containing suspended solids, high viscosity, or crystallizing components. Examples include chemical wastewater, pharmaceutical effluents, brine solutions, and food processing waste streams.
Q3: Can the capacity be customized beyond 500 L/h?
A: Yes, we can design units with higher capacities, such as 1000 L/h, 2000 L/h, or even larger by using multiple modules or larger heat exchangers. Please provide your specific evaporation requirements and we will offer a tailored solution.
Q4: What maintenance is required for the skid-mounted unit?
A: Routine maintenance includes cleaning the heat exchanger tubes periodically (depending on fouling), checking compressor oil and filters, inspecting seals and gaskets, and verifying control system parameters. Detailed maintenance schedule is provided in the manual. The skid design allows easy access to all components.
Q5: Is the unit easy to install?
A: Yes, the skid-mounted design integrates all major components on a single frame. Installation typically involves connecting the inlet and outlet pipes, electrical supply, and any auxiliary systems (e.g., cooling water if needed). Factory pre-assembly reduces on-site work to a minimum.
Q6: What is the power consumption for a 100 L/h model?
A: For a typical 100 L/h unit, the total installed power is around 8–12 kW. Actual power consumption depends on operating temperature, feed concentration, and compressor type. The energy saving compared to conventional evaporation is significant – often 60% or more.
Q7: Can I upgrade the material to 316 stainless steel?
A: Yes, we offer 316L stainless steel as an option for highly corrosive wastewaters or where chloride resistance is needed. Please specify your requirements when inquiring.
Q8: What certifications does your company have?
A: Our company is certified under ISO9001 for quality management, ISO14001 for environmental management, and OHSAS18001 for occupational health and safety. Specific product certifications (e.g., CE, ATEX) can be arranged upon request depending on the destination country regulations.
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