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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd., a professional manufacturer established in 2015 with a factory spanning over 10,000 square meters. We are pleased to introduce our Compact Skid-Mounted Tubular MVR Evaporator 304L SS with CIP Cleaning System IP54 – an advanced solution designed for efficient and reliable concentration of industrial wastewater and process liquids. This evaporator combines robust 304L stainless steel construction with mechanical vapor recompression (MVR) technology, offering significant energy savings and reduced operational costs. Its skid-mounted design allows for easy installation and mobility, while the integrated CIP cleaning system ensures hygienic operation and minimal downtime.
This equipment is ideal for industries such as chemical processing, food & beverage, pharmaceuticals, and environmental protection. With a compact footprint and IP54 protection rating, it can operate in demanding environments with dust and moisture exposure. Below we detail its key features, technical specifications, and benefits to help you understand why this MVR evaporator is a smart investment for your processes.
Key Features and Benefits
- Energy Efficient MVR Technology – Utilizes mechanical vapor recompression to recycle latent heat, consuming only a fraction of the energy required by conventional evaporators (up to 70% reduction).
- 304L Stainless Steel Construction – High corrosion resistance ensures longevity and suitability for acidic or alkaline solutions, meeting food-grade sanitary requirements.
- Compact Skid-Mounted Design – Pre-assembled on a robust skid, it minimizes installation time and footprint; simple plug-and-play setup with flexible portability.
- Integrated CIP Cleaning System – Automatic cleaning cycles eliminate manual disassembly, reduce labor, and maintain consistent performance.
- IP54 Protection Rating – Dust-tight and protected against water splashes, ensuring reliable operation in harsh industrial environments.
- PLC-Based Automatic Control – Touchscreen interface with real-time monitoring, alarm functions, and adjustable parameters for optimized evaporation.
- Low Maintenance – Few moving parts and robust design reduce the need for frequent servicing.
- Customizable Capacity – Available in various sizes to match your flowrate requirements from 500 L/h to 5000 L/h (or other ranges upon request).
Technical Specifications
| Parameter | Value / Range |
|---|---|
| Model | CQT-MVR-xxx (customizable) |
| Evaporation Capacity | 500 – 5000 L/h (water basis) |
| Material | 304L Stainless Steel |
| Operating Temperature | 40 – 100 °C (adjustable) |
| Power Supply | 380V / 50Hz or customized |
| Installed Power | 15 – 75 kW (depending on capacity) |
| Protection Level | IP54 |
| Dimensions (L×W×H) | Varies by model (approx. 3m×1.5m×2m for 1000 L/h) |
| Weight | Approx. 1,500 – 5,000 kg |
| Control System | PLC + HMI touch screen |
Detailed Product Description
The Compact Skid-Mounted Tubular MVR Evaporator is a state-of-the-art solution for concentrating solutions where high efficiency and low energy consumption are paramount. The tubular heat exchanger design ensures excellent heat transfer with minimal fouling, while the mechanical vapor compressor increases the temperature and pressure of the vapor, which is then reused as a heating medium. This closed-loop process drastically reduces steam consumption compared to traditional multiple-effect evaporators.
Why choose tubular design? The tubular configuration offers superior resistance to scaling and clogging, making it suitable for liquids with suspended solids or high viscosity. Combined with the CIP system, the evaporator can be cleaned in place without disassembly, reducing downtime and ensuring product quality in batch operations.
Skid-mounted convenience: All components including compressor, heat exchanger, separator, pumps, control panel, and piping are mounted on a common skid. This reduces installation costs and allows the unit to be relocated if needed. The IP54 enclosure protects electrical components from dust and moisture, extending service life.
Customization options: We offer various configurations to meet specific process requirements, such as different materials (e.g., 316L, duplex stainless steel), additional instrumentation, remote monitoring, and explosion-proof designs (ATEX) upon request. Our engineering team works closely with clients to tailor the evaporator to the feed characteristics and desired concentration.
Application Scenarios
- Industrial wastewater concentration (e.g., electroplating, textile, petrochemical)
- Food industry – milk, juice, sugar solutions concentration
- Pharmaceutical – extraction liquid concentration, solvent recovery
- Chemical – brine concentration, caustic soda recovery
- Zero liquid discharge (ZLD) systems
Trust and reliability: As the leading manufacturer Qingdao Conqinphi Environmental Technology Group Co., Ltd., we have delivered hundreds of MVR evaporator systems to clients across North America, Europe, Southeast Asia, and the Middle East. Our factory, occupying 10,000–30,000 square meters, is equipped with advanced production and testing facilities. With over 200 employees and annual export value exceeding US$10 million, we ensure consistent quality and timely delivery. Our products are manufactured under strict quality control systems; we hold certifications such as ISO9001, ISO14000, and OHSAS18001, reflecting our commitment to quality and safety.
Investing in our Compact Skid-Mounted Tubular MVR Evaporator means reducing your energy bills by up to 70%, achieving higher concentration ratios, and meeting environmental regulations with ease. Contact us today for a custom proposal or to schedule a factory visit. Let us help you optimize your evaporation process.
Frequently Asked Questions (FAQ)
- What is the typical payback period for this MVR evaporator? Typically 1-2 years depending on energy costs and operating hours, due to significant steam savings.
- Can I use it for corrosive liquids? Yes, 304L SS offers good corrosion resistance for many acidic and alkaline solutions. For highly corrosive media, optional 316L or duplex stainless steel is available.
- What is the maximum concentration I can achieve? It depends on the feed composition. For example, NaCl brine can be concentrated to near saturation (25-30%). Our team can simulate based on your sample.
- Does the CIP system require any additional equipment? The unit comes with its own CIP pump and tank for cleaning solution circulation. You only need to supply the cleaning agents.
- How long does installation take? Since it's skid-mounted, installation typically takes 1-2 days for connection to utility lines. We provide on-site commissioning support.
- What is the power consumption per ton of water evaporated? Typically 30-60 kWh per ton of evaporated water, varying with temperature lift and feed properties.
- Is the system compliant with safety standards? Yes, it is designed according to international standards. We can provide documentation for CE, ATEX (optional), and other certifications upon request.
- What after-sales support do you offer? We offer 12-month warranty, remote technical support, and spare parts supply. Our global service network ensures prompt assistance.
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