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Help CenterIndustrial Tubular Skid-Mounted MVR Evaporator 1500L/h PLC Control With SS Heat Exchanger
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Qingdao Conqinphi Environmental Technology Group Co., Ltd., a professional manufacturer established in 2015 with a factory spanning 10,000–30,000 square meters and a team of over 200 employees, presents the Industrial Tubular Skid-Mounted MVR Evaporator 1500L/h PLC Control with SS Heat Exchanger. This advanced evaporation solution is engineered to significantly reduce energy consumption while delivering high-efficiency concentration for industrial wastewater and process streams. With our annual export value exceeding US$10 million, we are trusted by clients across North America, Europe, Southeast Asia, and other major markets. The MVR evaporator leverages mechanical vapor recompression technology to recycle latent heat, cutting operational costs by up to 50% compared to traditional evaporators. Its compact skid-mounted design simplifies installation and integration into existing production lines, while the PLC control system ensures precise, unattended operation.
Key Features & Technical Specifications
- MVR Technology: Recompresses secondary steam and uses it as heating source, achieving an energy efficiency ratio of 1:20 (1kW electricity ≈ 20kW heat transfer).
- 1500 L/h Evaporation Capacity: Ideal for medium-to-large scale industrial applications, such as chemical concentration, pharmaceutical extraction, and food processing.
- Stainless Steel Tubular Heat Exchanger: Constructed from SS304/316 for excellent corrosion resistance and long service life. The tubular design offers high heat transfer coefficient and easy cleaning.
- PLC Control with HMI Touchscreen: Fully automated control of temperature, pressure, flow rate, and level. Real-time data monitoring, alarm history, and remote access (optional).
- Skid-Mounted Modular Construction: Pre-assembled on a heavy-duty steel skid, reducing on-site installation time and labor costs. All components are integrated for a compact footprint.
- Low Temperature Operation: Operates at low evaporation temperatures (50–80°C) to prevent thermal degradation of heat-sensitive materials.
- Anti-Scaling & Self-Cleaning Design: Optional CIP (Clean-in-Place) system available to maintain optimal performance.
- Compliance with International Standards: Manufactured under ISO9001, ISO14000, and OHSAS18001 certified facility; electrical components meet CE/UL requirements upon request.
| Parameter | Specification |
|---|---|
| Model | CQ-MVR-1500 |
| Evaporation Capacity | 1500 L/h (water-based solution) |
| Power Consumption | ~55 kW (compressor + pumps) |
| Evaporation Temperature | 55–85°C (adjustable) |
| Heat Exchanger Material | SS304/316L (tubular) |
| Control System | PLC + 7-inch HMI (Siemens or equivalent) |
| Dimensions (L×W×H) | ~4500×2000×2500 mm (skid) |
| Weight | ~3500 kg |
| Optional Features | CIP system, remote monitoring, anti-foaming device, customized material for high chlorine environment |
Customer Benefits
- Energy Savings: The MVR compressor consumes only about 1/20 of the energy needed for traditional steam-heated evaporation. For a 1500 L/h unit, this translates to thousands of dollars saved annually.
- Space Efficiency: Skid-mounted design occupies minimal floor area compared to conventional multi-effect evaporators.
- Easy Operation: PLC automation reduces manual intervention; operators can manage the system via the touchscreen without special training.
- High Concentration Ratio: Capable of concentrating solutions up to 30–50% solids, reducing downstream processing volumes.
- Durability: Stainless steel construction and robust compressor ensure reliable performance even in harsh industrial environments.
- Scalability: Multiple units can be combined for larger capacities; modular design allows quick expansion.
Trust & Quality Assurance
Backed by Qingdao Conqinphi Environmental Technology Group, a certified manufacturer with ISO9001, ISO14000, OHSAS18001, and additional certifications including HACCP and SA8000, our MVR evaporators undergo rigorous quality control at every stage. Our factory covers 10,000–30,000 m² and employs over 200 skilled engineers and technicians. With annual exports ranging from US$10 million to US$50 million to markets across 6 continents, we have proven our reliability and customer satisfaction. All units are shipped from Qingdao Port and include comprehensive documentation (IOM manual, electrical diagrams, and CE/UL certificates upon request). We also offer a 12-month warranty and lifetime technical support. Choose Conqinphi for a cost-effective, energy-saving evaporation solution that meets global standards.
Contact our sales team for a customized quotation and process design proposal.
Frequently Asked Questions
Q1: What types of liquids can this MVR evaporator handle?
A1: It is suitable for aqueous solutions with low to moderate viscosity, such as industrial wastewater, saline solutions, chemical process streams, and food extracts. For high-corrosivity or sticky fluids, material upgrades (e.g., duplex stainless steel) are available.
Q2: How does the PLC control system benefit daily operation?
A2: The PLC automatically adjusts compressor speed, feed flow, and discharge concentration based on set parameters. It logs historical data, provides alarms for abnormal conditions, and can be integrated with SCADA systems for centralized control.
Q3: What is the typical payback period for this equipment?
A3: Depending on energy prices and operating hours, many clients achieve payback within 1.5 to 2.5 years due to the 50–70% reduction in steam consumption compared to conventional evaporators.
Q4: Is the skid-mounted design suitable for outdoor installation?
A4: Yes, the unit is weatherproof with corrosion-resistant paint and enclosed electrical panels. However, we recommend providing a simple roof or shelter for extreme climates to prolong lifespan.
Q5: Can you customize the capacity to lower or higher rates?
A5: Absolutely. Our portfolio spans from 500 L/h to 10,000 L/h. The 1500 L/h model is a standard; custom designs are offered with corresponding adjustments in compressor size and heat exchanger area.
Q6: What maintenance is required for the stainless steel tubular heat exchanger?
A6: Periodic chemical cleaning or CIP is recommended depending on the fouling tendency. The tubular design facilitates mechanical cleaning as well. We provide a maintenance schedule in the manual.
Q7: Do you provide installation supervision and training?
A7: Yes, we offer optional on-site commissioning and operator training. Remote technical support is also available via video calls.
Q8: How long is the delivery time?
A8: For standard 1500 L/h models, the lead time is typically 45–60 days after receipt of deposit and confirmation of technical specifications. Expedited production may be arranged upon request.
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