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Help CenterCompact MVR Evaporation Crystallization System, 500L/h Rate, Three-Phase 380V, 316L SS, Low Energy Consumption
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. As a professional manufacturer established in 2015 with a factory spanning 10,000–30,000 square meters and over 200 skilled employees, we present our Compact MVR Evaporation Crystallization System – a high-efficiency solution designed for industrial liquid concentration and crystallization. This system combines mechanical vapor recompression (MVR) technology with a compact footprint, achieving a processing rate of 500L/h while consuming significantly less energy than traditional evaporation methods. Built with premium 316L stainless steel and rated for three-phase 380V power, it offers reliable performance for demanding environments such as wastewater treatment, chemical processing, and zero liquid discharge (ZLD) applications.
Our MVR system leverages advanced vapor recompression to recycle latent heat, reducing operational costs by up to 70% compared to conventional multi-effect evaporators. The 316L SS construction ensures excellent corrosion resistance against acids, alkalis, and saline solutions, extending equipment lifespan. With a compact design, it requires minimal floor space while delivering stable crystallization and separation. Below we detail the key features, technical specifications, and advantages that make this system a valuable asset for your production line.
Key Features & Technical Specifications
- ● High Processing Capacity: 500L/h of feed liquid, capable of reaching concentration or crystallization targets efficiently.
- ● Energy-Efficient MVR Technology: Mechanical vapor recompression recovers latent heat; energy consumption is 30–40 kWh/tonne water evaporated (depending on working conditions).
- ● Premium Material: All wetted parts made of 316L stainless steel (optional 2205 duplex stainless steel available upon request).
- ● Compact Footprint: Skid-mounted design reduces installation area; dimensions can be customized to fit specific factory layouts.
- ● Fully Automated Control: PLC-based control system with touch screen interface for real-time monitoring and parameter adjustment (optional remote control).
- ● Versatile Application: Suitable for solutions with high salinity, high viscosity, or heat-sensitive components; ideal for brine treatment, pharmaceutical intermediates, food concentration, and more.
- ● Robust Construction: Frame supports vibration dampening; all motors and pumps selected for continuous industrial operation.
- ● Easy Maintenance: Modular design allows quick access to key components; cleaning-in-place (CIP) capability is optional.
| Parameter | Specification |
| Feed Capacity | 500 L/h (customizable from 100–2000 L/h) |
| Evaporation Temperature | 70–95°C (adjustable based on product characteristics) |
| Power Supply | Three-Phase 380V / 50Hz (other voltages optional) |
| Installed Power | Approximately 20–30 kW (compressor + pumps) |
| Material (wetted parts) | 316L Stainless Steel |
| Control System | PLC + HMI (Siemens or Mitsubishi optional) |
| Crystallization Yield | ≥95% recovery of solid crystals (depending on solubility) |
| Dimensions (L×W×H) | Approx. 3.5m × 2.0m × 2.8m (customizable) |
Advantages & Customer Benefits
By choosing our Compact MVR Evaporation Crystallization System, you gain:
- Lower Operating Costs: The energy consumption is typically 30–50% less than traditional evaporators, with a quick payback period of 6–12 months based on energy savings.
- Enhanced Product Quality: Gentle evaporation at lower temperatures preserves heat-sensitive ingredients and produces uniform crystals.
- Reliability & Longevity: 316L SS ensures decades of service in corrosive environments; all components are sourced from reputable brands (e.g., ABB, Schneider).
- Scalability: Multiple units can be combined in parallel for higher throughput; we offer customization from 100 L/h to 10,000 L/h.
- Compliance & Certifications: Our manufacturing facility adheres to ISO9001, ISO14000, OHSAS18001, and other management systems; product design meets HACCP standards for food-grade applications.
Trust & Company Strength
Backed by Qingdao Conqinphi Environmental Technology Group – a company with annual export value exceeding US$10 million and over 10 years of experience in environmental equipment – this MVR system represents our commitment to quality and innovation. Our factory, located in Qingdao, China (port of shipment), spans 10,000–30,000 square meters and employs 201–300 skilled professionals. We serve markets across North America, Europe, Asia, and Africa, with a proven track record of 500+ installations worldwide. Every unit undergoes rigorous testing before delivery, and our after-sales team provides remote support and on-site commissioning. Choose Conqinphi, choose reliable performance and peace of mind.
Frequently Asked Questions (FAQ)
A: It is suitable for aqueous solutions with dissolved solids, including brine, industrial wastewater, chemical by-products, and food extracts. The system can handle solutions with viscosity up to 500 cP and suspended solids up to 5% (customizable with pre-filtration).
A: Typical energy consumption is 30–40 kWh per tonne of evaporated water, which is 50–70% lower than single-effect evaporators and 30–50% lower than multi-effect systems. Actual savings depend on feed composition and operating conditions.
A: Yes. The skid-mounted design includes all major components pre-piped and pre-wired. Installation requires only electrical and piping connections. The PLC with touch screen provides intuitive operation; training is provided for your staff.
A: Regular inspection of seals, compressor oil, and pump strainers is recommended. The system is designed for minimal maintenance; we provide a detailed manual and remote diagnostic support. Optional CIP system simplifies cleaning.
A: Absolutely. We offer capacities from 100 L/h to 2000 L/h, and materials such as 2205 duplex stainless steel, titanium, or Hastelloy are available upon request. Control systems can be adapted to your existing DCS or SCADA.
A: Our manufacturing plant is certified under ISO9001, ISO14000, OHSAS18001, and others. The system can be produced to meet CE, ASME, or other international standards as per customer requirements.
A: Typical delivery is 30–45 days after order confirmation. We offer a 12-month warranty on the entire system, with extended warranty options available. Spare parts are kept in stock for quick dispatch.
A: Yes. We have a dedicated after-sales team offering remote troubleshooting, video guidance, and on-site service within 48 hours for major issues. We also provide regular follow-up calls to ensure optimal performance.
Contact us today to request a customized quotation or to arrange a factory visit. Let our expertise help you achieve efficient evaporation and crystallization with our Compact MVR System.
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