MVR Evaporation Crystallization System With 1-Year Warranty, Free Technical Training, On-site Installation Support
Product Spotlights
Professional MVR Evaporation Crystallization System – Energy Efficient & Reliable
As a leading manufacturer from Qingdao Conqinphi Environmental Technology Group (established 2015, factory area 10,000–30,000 m², 201–300 employees, annual export value US$10–50 million), we present our advanced MVR Evaporation Crystallization System. This system utilizes mechanical vapor recompression technology to significantly reduce energy consumption by 70%–90% compared to traditional multi-effect evaporators. It delivers continuous, stable crystallization for various industrial liquids. Backed by a 1-year warranty, free technical training, and on-site installation support, our solution ensures worry-free operation and minimal downtime. We have supplied to global markets including North America, Europe, Southeast Asia, and Africa, with strict quality assurance from ISO9001, ISO14000, HACCP, and other certifications.
Key Features & Technical Advantages
- Energy Saving: Recovers latent heat from vapor using a compressor, cutting steam consumption by up to 90%. Only a small amount of supplementary steam or electric power is needed.
- Low-Temperature Operation: Evaporation occurs at 60–120°C (customizable), ideal for heat-sensitive solutions and reducing scaling.
- High Crystallization Purity: Precise control of supersaturation ensures uniform crystal size, easy separation, and high product purity.
- Fully Automatic Control: PLC + HMI touchscreen enables one-key start/stop, real-time monitoring of temperature, pressure, flow, and concentration. Remote operation support available.
- Compact Design & Easy Maintenance: Modular skid-mounted structure simplifies installation; CIP (Clean-in-Place) and anti-fouling design reduce cleaning frequency.
- Wide Material Compatibility: Handles inorganic salts, organic acids, pharmaceutical intermediates, food concentrates, and industrial wastewater (e.g., brine, MVR, landfill leachate).
- On-Site Support & Training: Our engineers provide installation guidance, commissioning, and comprehensive training for operators (free of charge).
Technical Specifications (Typical Models)
| Model | Evaporation Capacity (L/h) | Compressor Power (kW) | Dimensions (L×W×H, m) | Operating Weight (ton) |
|---|---|---|---|---|
| MVR-100 | 100 | 15 | 3.5×2.0×3.0 | 5 |
| MVR-500 | 500 | 45 | 5.0×2.5×3.5 | 12 |
| MVR-2000 | 2000 | 132 | 8.0×3.0×4.5 | 30 |
| MVR-10000 | 10000 | 500 | 15.0×5.0×6.0 | 80 |
Note: All specifications subject to customization. Contact us for detailed engineering data.
Customer Benefits & Trustworthiness
- Reduced Operating Costs: Lower steam/electricity consumption by 70–90% – typical payback period under 1 year.
- Zero Liquid Discharge (ZLD) Ready: Our system can be integrated with ZLD processes, recovering both water (quality up to reuse standards) and crystalline salts.
- Compliance & Certification: Manufactured under ISO9001:2015, ISO14000, HACCP, SA8000, OHSAS18001 quality, environment, and safety management systems.
- Global Experience: Over 300+ units installed across 40+ countries; annual export value exceeds US$10 million. Main markets include North America, Europe, Southeast Asia, Africa, and Oceania.
- After-Sales Safety Net: 1-year comprehensive warranty, 24/7 technical hotline, free on-site installation supervision, and two rounds of free training for your operators (at our factory or your site).
At Qingdao Conqinphi, we understand that investing in an evaporation crystallization system is a long-term decision. That's why we provide everything from initial feasibility study and process simulation to delivery, installation, and lifelong support. Our team of 20+ experienced engineers is ready to customize the system for your specific solution (pH, concentration, scaling tendency). Choose reliability – choose Conqinphi. Contact us today for a quote or to schedule a factory tour (online or offline). Your inquiry will receive a response within 2 hours.
Frequently Asked Questions (FAQ)
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Q: What types of liquids can be processed by this MVR system?
A: It is suitable for aqueous solutions containing inorganic salts, organic acids, alkalis, and some organic solvents. Common applications include: brine concentration, sodium sulfate crystallization, ammonium sulfate recovery, food syrup concentration, pharmaceutical extracts, and industrial wastewater (landfill leachate, electroplating, etc.). For materials with high viscosity or foaming tendency, we can add anti-foam modules and adjust parameters. -
Q: How long does the installation and commissioning take?
A: For standard skid-mounted units, installation can be completed within 5–10 days on a prepared foundation. Our engineer will supervise the installation on-site (included in the package). Full commissioning and operator training take an additional 3–5 days. Total on-site period: 1–2 weeks. -
Q: Is the system completely automatic? Can it run unattended?
A: Yes, the PLC + HMI system allows automatic start-up, steady-state operation, and shutdown. Alarms trigger for abnormal conditions (high temperature, low flow, etc.). Optionally, a remote monitoring module can be added (available upon request). However, we recommend periodic operator check-ups (e.g., every 4–8 hours) to ensure optimal performance. -
Q: What is the average energy savings compared to traditional evaporators?
A: Typical MVR systems save 70–90% of energy (steam or equivalent) depending on the solution’s boiling point elevation and required compression ratio. For example, treating sodium sulfate wastewater (concentration from 5% to 20%) can reduce operating costs by approximately 80% compared to a triple-effect evaporator. -
Q: Do you provide training? Is it free?
A: Yes, we offer free technical training for your operators. The training covers system principles, operation procedures, maintenance schedules, troubleshooting, and safety precautions. Up to 2 training sessions are included (can be held at our factory or your site). Additional training sessions are available at a reasonable cost. -
Q: What does the 1-year warranty cover?
A: The warranty covers manufacturing defects in materials and workmanship for all major components (compressor, heat exchanger, pumps, control panels). It includes free replacement parts and technical support. Consumables (seals, gaskets) and damage due to improper use are not covered. Extended warranty up to 3 years is available as an option. -
Q: Can the system be customized for high-temperature or corrosive solutions?
A: Absolutely. We offer custom materials: 316L, duplex stainless steel, titanium, or Hastelloy for corrosive media. For high-temperature requirements (up to 150°C), we adjust the compressor design and heat exchanger ratings. A preliminary material test and process simulation are recommended before quoting. -
Q: What kind of certificates does your company hold?
A: We are certified under ISO9001:2015, ISO14000, HACCP, SA8000, OHSAS18001, and other management systems. Our factory also meets international standards for production and quality control. Specific product certifications (e.g., CE, ATEX) can be arranged based on destination market requirements – please confirm with our sales team.
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