CIPP Pipe Liner Machine for Municipal Sewer and Pipeline Rehabilitation Projects
Product Spotlights
UV CIPP Liner Manufacturing Machine
What is UV CIPP Liner
U
Cured-in-place pipe lining, or CIPP, is a most fast, effective and efficient trenchless solution for rehabilitating damaged underground drains, sewer and portal water pipe lines without the excavation for yard, pavement or driveway.
The UV CIPP liner is made from glass fibre matrix, polyester resin or vinyl ester resin, Nonwoven fabrica, UV protection film,etc and cured by UV light.
. The advantage of rehabilitating damaged pipe with UV CIPP glass fiber liner is as follows:
Cost-Effective
Rehabilitating damaged pipe with UV CIPP liner due to its installation is very fast and procedure is simple.
The following features will explain why it is the cost-effective of UV CIPP lining
Size ange: The size of UV CIPP liner is from 8”(50mm) to 94” (2400mm), and wall thicknesses is from 2 mm to 22mm.
Fast and efficient
UV CIPP lining is a fast and efficient trenchless pipe rehabilitating technology.
Renovation of pipelines that are inaccessible for traditional excavation methods
Unlike traditional methods, UV CIPP lining does not require the excavation of ground, pavement or driveway.
Long-service life: more than 50-year
Various applications: It can repair the duct-iron pipe, concrete pipe and plastic pipe with very think wall CIPP liner what is made from glass fiber fabric and high strength resin in the lining material increases liner strength, small shrinkage.
Smooth surface, very low friction improves flow capacity.
No traffic disruption
Immediately used after installation.
UV CIPP Fiber Liner Manufacturing machine
With new technology to manufacture the UV CIPP (Cured In Place Pipe) glass fiber liner. It consists fully automatic dry liner production machine and wet(impregnation) liner machine.
The dry liner machine is fully automatic, and it consists material uncoiling frame, Aramid rope feeding unit, fiber glass matrix folding unit, leakage-proof fabric heat sealing and anti-light film heating sealing unit and folding unit.
The wet(impregnation) liner machine ensure the UV CIPP glass fibre prduction at high thickness precsion and high production speed, it consists
Online fully automatic and high precision resin dosing and mixing system,
Fully automatic powerful vacuum system with several stage flow design what can adjust the working vacuum pump quanity according the UV CIPP liner production siutiation,
Ultra-flat impregnation and flatting system, 4 sets of flatting trolley equipped with high precision lifting system equipped with ball screw lifter and Grating scale to guaratee the thickess precision and uniform.
Automatic folding unit .
Specification
Min. Dia mm |
Max. Dia mm |
Capacity m/shfit |
Area |
|
STL-600 |
200 |
600 |
300-600 |
45*4*5*2 |
STL-800 |
200 |
800 |
300-600 |
45*4*5*2 |
STL-1200 |
200 |
1200 |
200-500 |
50*5*5*2 |
STL-1500 |
200 |
1500 |
200-500 |
50*5*5*2 |
STL-2000 |
300 |
2000 |
200-500 |
55*7*5*2 |
Key Features and Technical Advantages:
Precision Lining Installation: The machine features a calibrated winch and guide system that ensures smooth and controlled insertion of the resin-impregnated liner into the host pipe, minimizing the risk of wrinkles or folds that could compromise the final product.
Versatile Curing Options: It supports multiple curing methodologies, including steam and hot water systems. This flexibility allows contractors to choose the most efficient method based on resin type, pipe diameter, and site conditions, ensuring a complete and uniform cure for a structurally sound new pipe.
Intelligent Control Center: Operation is streamlined through a user-friendly PLC-based control panel with a touchscreen interface. This system allows for precise monitoring and adjustment of critical parameters like pressure, temperature, and inversion speed, ensuring repeatable, high-quality results.
Modular and Scalable Design: Understanding that project scopes vary, our machine is built on a modular platform. Components can be configured or scaled to handle a wide range of pipe diameters, typically from 100mm to 1200mm, making it a versatile asset for any rehabilitation contractor.
Enhanced Safety and Reliability: Built with safety as a priority, the system includes multiple safety interlocks, pressure relief valves, and emergency stop functions. Its durable construction using corrosion-resistant materials ensures long-term reliability with minimal downtime.
The benefits for your business are clear and substantial. By investing in this technology, you gain the capability to bid on and execute a wider range of rehabilitation projects with greater efficiency. The non-disruptive nature of the CIPP process means faster project completion, reduced traffic and community impact, and lower overall costs when factoring in restoration. You deliver a superior, long-lasting solution to your clients, enhancing your company's reputation and profitability.
Trust in a partner with a proven global footprint. With an annual export value ranging from US$1 Million to US$1.5 Million, Qingdao Yongke Machinery has successfully supplied reliable equipment to markets across North and South America, Europe, Asia, Africa, and Oceania. Our team of 51-100 dedicated professionals is committed to providing not just a machine, but comprehensive support including operational training and technical consultation. Choosing our CIPP Pipe Liner Machine means choosing a solution engineered for performance, backed by international quality standards, and supported by a manufacturer with extensive experience in serving the global infrastructure sector. Contact us today to discuss how this machine can become the cornerstone of your pipeline rehabilitation services.
Frequently Asked Questions (FAQ)
What is the typical lead time for this machine?
Lead times can vary based on configuration and current order volume. Standard configurations typically have a shorter lead time, while fully customized systems require additional engineering and manufacturing. We provide estimated timelines upon receipt of your detailed specifications.Do you provide training for operators?
Yes, comprehensive operator training is a key part of our service. We offer detailed training sessions, which can be conducted at our facility or on your site, covering machine operation, safety procedures, basic maintenance, and troubleshooting to ensure your team can use the equipment effectively and safely.Can the machine handle different types of resin liners?
Absolutely. The machine's design is compatible with various CIPP liner materials, including standard polyester, vinyl ester, and epoxy-based liners. The curing system (steam or hot water) can be adjusted to meet the specific temperature requirements of the resin system being used.What kind of after-sales support is available?
We provide robust after-sales support including a warranty period, access to a technical support hotline, and the supply of genuine spare parts. Our global market presence allows us to coordinate support efficiently for international clients.Is the machine suitable for both sewer and pressure pipeline rehabilitation?
The primary application is for gravity-flow sewers and drains. For pressure pipelines (like water mains), the process and liner specifications differ. We recommend consulting with our engineers to determine the suitability for specific pressure applications, as modifications may be required.How is the machine transported to the job site?
The machine is designed with mobility in mind. It is typically mounted on a trailer or skid for easy transport using standard trucks. The modular design also allows for disassembly into major components if required for access to confined sites.What are the main power source options?
To accommodate various site conditions, the machine can be configured to run on standard industrial electric power (e.g., 380V) or be integrated with a dedicated diesel generator unit, providing flexibility for remote or off-grid project locations.Can you customize the machine for a specific project requirement?
Customization is a strength of our manufacturing process. We can modify specifications such as winch capacity, boiler output, control system features, and trailer configuration to better align with your typical project parameters and workflow.
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