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Automatic UV Curing Liner Hose Manufacturing Line for Sewer Rehabilitation
Product Spotlights
Fully automated production line for UV-cured CIPP sewer liners, enhancing efficiency and consistency. Features PLC control, customizable for various diameters, and integrates impregnation, forming, curing, and cutting. Reduces labor costs and material waste, offering a scalable solution for in-house liner manufacturing. Built by an ISO-certified manufacturer with global export experience.
Negotiable
MOQ: 1 Set (Price negotiable depending on order volume and customization)
Key Specifications
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Machine Type:
Automatic UV Curing Liner Hose Manufacturing Line
Application:
Sewer Rehabilitation, CIPP Liner Production
Control System:
PLC with Touch Screen HMI
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
60 days
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Machine Type
Automatic UV Curing Liner Hose Manufacturing Line
Application
Sewer Rehabilitation, CIPP Liner Production
Control System
PLC with Touch Screen HMI
Production Capacity
Customizable based on hose diameter and length
Curing Method
Ultraviolet (UV) Light Curing
Automation Level
Fully Automatic with Material Handling
Power Supply
380V/50Hz or customizable
Optional Features
Pre-impregnation system, Cooling unit, Cutting device
As a dedicated manufacturer of advanced pipeline rehabilitation equipment since 2010, Qingdao Yongke Machinery is proud to introduce our state-of-the-art Automatic UV Curing Liner Hose Manufacturing Line. This fully integrated production system is engineered to deliver high-efficiency, consistent quality in the fabrication of Cured-In-Place-Pipe (CIPP) liners for trenchless sewer rehabilitation. Our commitment to innovation and precision manufacturing, backed by our ISO9001, ISO14000, and OHSAS18001 certified 10,000-30,000 square meter facility, ensures that every unit we produce meets the rigorous demands of the global infrastructure repair market.
This automated line represents a significant leap forward in liner production technology, designed to minimize labor, maximize output consistency, and reduce operational costs for our clients worldwide, from North America and Europe to Southeast Asia and beyond.
Core Product Features & Technical Advantages:
- End-to-End Automation: The line integrates material unwinding, resin impregnation, hose forming, UV curing, and cutting into a seamless, continuous process. This eliminates manual handling between stages, drastically reducing production time and the potential for human error.
- Precision UV Curing System: Equipped with high-intensity UV lamps and a controlled curing chamber, the system ensures uniform and complete curing of the thermosetting resin throughout the liner wall. This results in liners with superior mechanical strength, chemical resistance, and long-term dimensional stability.
- Advanced PLC Control: The entire manufacturing process is managed by a programmable logic controller (PLC) with a user-friendly touch-screen Human-Machine Interface (HMI). Operators can easily set and monitor key parameters such as line speed, curing temperature, and tension.
- Customizable Production Parameters: The line can be configured to produce liners of various diameters and wall thicknesses to meet specific project requirements. Production speed and capacity are tailored to client needs.
- Integrated Quality Assurance: Built-in monitoring systems track critical variables like resin saturation and curing energy, ensuring every meter of hose produced adheres to strict quality standards.
Technical Specifications Overview:
| Parameter | Description / Range |
| Applicable Liner Diameter | Customizable (e.g., 100mm - 1200mm) |
| Curing Method | Ultraviolet (UV) Light |
| Control System | PLC with Touch Screen HMI |
| Automation Level | Fully Automatic |
| Power Requirement | 380V, 50Hz (Standard), other voltages available upon request |
| Optional Modules | Pre-heating Unit, Advanced Resin Mixing & Impregnation, Automated Cutting & Winding |
Benefits for Your Business:
- Increased Production Efficiency: Automating the liner manufacturing process significantly boosts output while reducing reliance on skilled labor.
- Consistent, High-Quality Output: Automated control eliminates batch-to-batch variations, ensuring every liner meets the same high-performance specifications.
- Reduced Operational Costs: Lower labor costs, minimized material waste, and efficient energy use contribute to a favorable return on investment.
- Enhanced Competitive Edge: The ability to produce reliable, specification-compliant liners in-house allows your company to bid on more projects and control supply chain timelines.
- Scalability: The production capacity can be discussed and tailored to match your business growth plans.
Trust in a manufacturer with a proven global track record. With over a decade of experience, a workforce of 51-100 dedicated professionals, and an annual export value ranging between US$1-1.5 Million, Qingdao Yongke Machinery has established itself as a reliable partner in over a dozen major markets worldwide. Our equipment, shipped efficiently from the port of Qingdao, is designed for durability and low maintenance, ensuring your investment supports your sewer rehabilitation operations for years to come. This Automatic UV Curing Liner Hose Manufacturing Line embodies our commitment to providing technologically advanced, cost-effective solutions. Contact us today to discuss how this system can be configured to meet your specific production needs and help you capture a greater share of the growing trenchless rehabilitation market.
Frequently Asked Questions (FAQ):
-
What is the primary advantage of UV curing over other methods in this line?
UV curing offers a fast, energy-efficient, and controlled process. It activates the resin instantly, leading to consistent curing without reliance on external heat or steam, which can be difficult to manage uniformly in thicker liners. -
Can this production line handle different types of resin?
Yes, the line is designed to be compatible with standard thermosetting resins used in CIPP. The impregnation system parameters can be adjusted. We recommend discussing your specific resin specifications with our engineering team for optimal configuration. -
How is the quality of resin impregnation ensured throughout the process?
The automated line features precise metering and saturation controls. The tension management system and impregnation bath are designed to ensure the fabric carrier is uniformly coated with resin before entering the curing stage. -
What is the typical lead time for delivery and installation?
Lead times vary based on the specific configuration and current production schedule. Generally, delivery occurs within a few months after order confirmation. We provide detailed installation manuals and can offer on-site commissioning support. -
Do you provide training for operating this machinery?
Comprehensive operational training is a standard part of our service. We provide detailed manuals, video guides, and the option for on-site training by our technicians to ensure your team can run the line safely and efficiently. -
What level of after-sales support is available?
We offer a standard warranty on the machinery. Our support includes remote troubleshooting via phone or video, a supply of critical spare parts, and access to technical documentation. Service engineers are available for on-site visits if required. -
Is the production output speed adjustable?
Absolutely. The line speed is a key parameter controlled through the PLC interface. You can adjust it to balance production throughput with the required curing time for your specific liner material and diameter. -
Can the line be customized for a specific liner diameter range?
Customization is a core strength. While we have standard models, the machinery components such as forming mandrels, curing chamber size, and material guides can be engineered to suit your target diameter range and production volume.
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1Yr
Business Type
Manufacturer
Year Established
2010
Factory Size
10,000-30,000 square meters
Annual Export Value
US$1 Million - US$1.5 Million
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