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UV CIPP Liner Manufacturing Machine
What is UV CIPP Liner
U
Cured-in-place pipe lining, or CIPP, is a most fast, effective and efficient trenchless solution for rehabilitating damaged underground drains, sewer and portal water pipe lines without the excavation for yard, pavement or driveway.
The UV CIPP liner is made from glass fibre matrix, polyester resin or vinyl ester resin, Nonwoven fabrica, UV protection film,etc and cured by UV light.
. The advantage of rehabilitating damaged pipe with UV CIPP glass fiber liner is as follows:
Cost-Effective
Rehabilitating damaged pipe with UV CIPP liner due to its installation is very fast and procedure is simple.
The following features will explain why it is the cost-effective of UV CIPP lining
Size ange: The size of UV CIPP liner is from 8”(50mm) to 94” (2400mm), and wall thicknesses is from 2 mm to 22mm.
Fast and efficient
UV CIPP lining is a fast and efficient trenchless pipe rehabilitating technology.
Renovation of pipelines that are inaccessible for traditional excavation methods
Unlike traditional methods, UV CIPP lining does not require the excavation of ground, pavement or driveway.
Long-service life: more than 50-year
Various applications: It can repair the duct-iron pipe, concrete pipe and plastic pipe with very think wall CIPP liner what is made from glass fiber fabric and high strength resin in the lining material increases liner strength, small shrinkage.
Smooth surface, very low friction improves flow capacity.
No traffic disruption
Immediately used after installation.
UV CIPP Fiber Liner Manufacturing machine
With new technology to manufacture the UV CIPP (Cured In Place Pipe) glass fiber liner. It consists fully automatic dry liner production machine and wet(impregnation) liner machine.
The dry liner machine is fully automatic, and it consists material uncoiling frame, Aramid rope feeding unit, fiber glass matrix folding unit, leakage-proof fabric heat sealing and anti-light film heating sealing unit and folding unit.
The wet(impregnation) liner machine ensure the UV CIPP glass fibre prduction at high thickness precsion and high production speed, it consists
Online fully automatic and high precision resin dosing and mixing system,
Fully automatic powerful vacuum system with several stage flow design what can adjust the working vacuum pump quanity according the UV CIPP liner production siutiation,
Ultra-flat impregnation and flatting system, 4 sets of flatting trolley equipped with high precision lifting system equipped with ball screw lifter and Grating scale to guaratee the thickess precision and uniform.
Automatic folding unit .
Specification
Min. Dia mm |
Max. Dia mm |
Capacity m/shfit |
Area |
|
STL-600 |
200 |
600 |
300-600 |
45*4*5*2 |
STL-800 |
200 |
800 |
300-600 |
45*4*5*2 |
STL-1200 |
200 |
1200 |
200-500 |
50*5*5*2 |
STL-1500 |
200 |
1500 |
200-500 |
50*5*5*2 |
STL-2000 |
300 |
2000 |
200-500 |
55*7*5*2 |
Core Features & Technical Specifications:
The system integrates several key stations:
Material Feeding & Impregnation Unit: Precisely controls the saturation of the felt or fiberglass carrier material with thermosetting resin.
Calendering & Winding System: Ensures uniform thickness and density of the liner before it is wound onto the transport core.
Integrated Thermal Curing Oven: The heart of the system, this oven partially cures the resin-impregnated liner to a stable "B-stage," providing the perfect balance of flexibility for installation and structural integrity.
Cooling & Cutting Station: Cools the liner post-curing and allows for precise cutting to specified lengths.
Centralized PLC Control Panel: Offers user-friendly operation, allowing for precise control over temperature, speed, and tension parameters.
Advantages for Your Business:
Enhanced Production Efficiency: The integrated line minimizes manual handling and transitions between separate curing and production stages, significantly boosting output.
Superior Liner Quality: Consistent, automated control over resin impregnation and curing parameters results in liners with uniform physical properties and reliable performance.
Operational Flexibility: The system can be configured to produce different liner diameters and types (e.g., standard, UV-cured) by adjusting tooling and process settings.
Reduced Labor Dependency: Automation lowers the skill threshold for operation and reduces the number of personnel required per shift.
Optimized Floor Space: Combining multiple functions into one line saves valuable factory space compared to purchasing discrete machines.
Trust is built on a foundation of proven performance and global reach. With a 10,000-30,000 square meter manufacturing facility and a dedicated team of 51-100 skilled professionals, our capacity for delivering robust machinery is well-established. Our products are trusted across North America, South America, Europe, Asia, Africa, and Oceania, with an annual export value consistently between US$1-1.5 Million. Choosing our High-Speed CIPP Liner Production Line means investing in a solution backed by extensive industry experience, a commitment to international quality standards, and reliable support from shipment at the Port of Qingdao to on-site installation guidance. This system is engineered not just to meet today's production needs but to be a durable asset for your business growth in the expanding pipeline rehabilitation sector.
Frequently Asked Questions (FAQ)
What is the main advantage of an integrated curing oven in this production line?
The integrated oven allows for a continuous, in-line partial curing process. This "B-staging" stabilizes the resin-impregnated liner immediately after impregnation, improving handling characteristics, reducing post-production curing time, and ensuring consistent quality from start to finish of a production run.Can this line produce liners for both gravity and pressure pipelines?
Yes, the production line can be configured to manufacture liners suitable for various applications. The key factors are the selection of the carrier material (felt, fiberglass) and resin type. Our technical team can advise on the optimal configuration based on your target pipeline specifications.How customizable is the diameter range of the liners produced?
The system is highly customizable. By changing the calendering rollers, mandrels, and winding cores, the line can be adapted to produce liners within a wide spectrum, typically from 50mm to 1200mm. We discuss your specific requirements during the quotation process.What kind of training and after-sales support do you provide?
We provide comprehensive operational and maintenance training for your technicians during commissioning. Our after-sales support includes a warranty period, access to spare parts, and remote technical assistance. Detailed manuals are also provided.Is the production speed adjustable?
Absolutely. The production speed is fully adjustable via the PLC control panel. Operators can fine-tune the line speed to balance output with the required level of resin impregnation and curing for different liner specifications.What are the power requirements for this equipment?
The standard configuration is designed for a 380V/50Hz three-phase power supply, which is common in industrial settings globally. Total power consumption varies with the heating method chosen (electric vs. hot air) and the size of the line, typically ranging from 80 to 150 kW.How does the integrated line ensure consistent resin content in the liner?
Consistency is achieved through precision-controlled resin dosing pumps and the calendering system. The rollers apply controlled pressure to the saturated material, squeezing out excess resin and ensuring a uniform thickness and resin-to-fiber ratio across the entire liner width and length.What is the typical lead time for delivery and installation?
Lead times depend on the specific configuration and current production schedule. Generally, delivery is scheduled within 60-90 days after order confirmation. Installation and commissioning by our engineers typically take 2-3 weeks on-site, depending on site readiness.
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