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As a leading manufacturer with over a decade of experience, Qingdao Yongke Machinery Co., Ltd. is proud to introduce our advanced High-Speed UV CIPP Glass Fiber Liner Hose Production Line. Engineered for efficiency and reliability, this integrated system is designed to meet the growing global demand for trenchless pipeline rehabilitation solutions. Our production line embodies our commitment to innovation, combining precision engineering with user-friendly PLC control to deliver consistent, high-quality liner hoses essential for modern infrastructure maintenance.
This production line is a cornerstone for businesses looking to enter or expand in the CIPP (Cured-In-Place-Pipe) market. We understand that your productivity dictates your profitability. Therefore, our equipment is built to optimize the entire manufacturing process of glass fiber reinforced liner hoses, from material impregnation through to curing and winding, ensuring you can serve your clients with a superior product, faster.
Core Features & Technical Advantages:
Fully Automated PLC Control: The heart of the system is an industrial-grade Programmable Logic Controller paired with a responsive touchscreen Human-Machine Interface (HMI). This allows for:
Precise control over resin impregnation ratios and saturation.
Automated management of curing parameters (UV intensity, exposure time, temperature).
Consistent winding tension and speed for uniform hose diameter and wall thickness.
Recipe storage for different product specifications, enabling quick changeovers.
Real-time monitoring of production status and alarm logging for preventative maintenance.
High-Speed & Efficient Design: The line is engineered for continuous operation, significantly reducing production cycle times compared to traditional methods. Key components are synchronized for seamless material flow.
Superior Impregnation System: Features a closed, precision metering system for resin and catalyst, ensuring complete and even saturation of the glass fiber fabric. This is critical for the final liner's structural integrity and long-term performance in pipelines.
Advanced UV Curing Unit: Utilizes high-power UV lamps within a controlled chamber. This technology offers a fast, energy-efficient, and environmentally friendly curing process, resulting in a fully polymerized, dimensionally stable liner hose ready for installation.
Robust Construction & Safety: Built with durable materials and components to withstand industrial environments. The design incorporates safety features compliant with international standards, protecting both the operator and the equipment.
Technical Specifications Overview:
| Parameter | Description / Capability |
| Liner Hose Diameter Range | Customizable, typically from 100mm to 1200mm |
| Production Speed | Variable, optimized for high output; specific rates depend on diameter and wall thickness |
| Control System | Industrial PLC (Brand optional) with Touchscreen HMI |
| Curing Method | UV Light Curing (Wavelength and power customizable) |
| Power Requirements | Configured to match destination country standards (e.g., 380V/50Hz or 480V/60Hz) |
| Machine Footprint | Layout can be designed to suit available factory space (10,000-30,000 sqm typical) |
Benefits for Your Business:
Enhanced Product Quality: Automated control minimizes human error, producing liner hoses with consistent mechanical properties and resin content.
Increased Production Capacity: The high-speed design allows you to fulfill larger orders and reduce lead times, giving you a competitive edge.
Operational Cost Savings: Efficient resin usage, reduced labor dependency, and lower energy consumption from UV curing contribute to a favorable cost-per-meter.
Flexibility & Scalability: The line can be configured for various hose diameters and resin systems, allowing you to cater to diverse market segments.
Reduced Downtime: Reliable components and easy-to-diagnose PLC systems simplify maintenance, maximizing your equipment uptime.
Trust in a partner with a proven track record. Operating from a modern facility spanning 10,000-30,000 square meters in Qingdao, our dedicated team of 51-100 professionals ensures every production line meets rigorous quality standards, supported by our ISO9001, ISO14000, and OHSAS18001 management systems. We export worldwide, with significant experience serving markets across North and South America, Europe, Asia, Africa, and Oceania, handling an annual export value of US$1-1.5 Million. This global reach means we understand the specific needs and standards of different regions.
Choosing our High-Speed UV CIPP Production Line is an investment in the future of your business. You gain not just a machine, but the reliability of a seasoned manufacturer and the capability to produce a premium product that meets the stringent demands of modern pipeline rehabilitation projects. Let us help you build your capacity and reputation in this essential industry.
Frequently Asked Questions (FAQ):
Q: What is the primary advantage of UV curing over other methods like hot water or steam in a CIPP line?
A: UV curing is generally faster, more energy-efficient, and requires less peripheral equipment (like boilers). It allows for precise control over the curing reaction, often resulting in superior mechanical properties and a more consistent cure throughout the liner, especially for thicker walls.Q: Can this production line be adjusted for different diameters of liner hose?
A: Yes, the line is designed with flexibility in mind. Key components such as the impregnation bath, curing chamber, and winding unit can be customized or adjusted to accommodate a specified range of liner diameters to match your target market.Q: What level of training is provided for operating and maintaining this PLC-controlled line?
A: We provide comprehensive operational training for your technicians at our facility or during installation at your site. This covers the HMI interface, routine operations, basic troubleshooting, and preventative maintenance procedures to ensure you can run the line effectively.Q: What types of resin systems are compatible with this production line?
A: The line is compatible with standard UV-curable resins used in CIPP applications. The impregnation system can be tailored to handle the viscosity and mixing requirements of specific resin formulations you plan to use.Q: How does the PLC system improve product consistency?
A: The PLC automates critical parameters like resin pump speeds, conveyor belt velocity, UV lamp intensity, and exposure time. By removing manual adjustments, it ensures every meter of hose is produced under identical conditions, leading to uniform quality.Q: What is the typical lead time for the delivery and installation of such a production line?
A: Lead time varies based on the specific configuration and customization required. After finalizing the order details, we provide a detailed production and delivery schedule. Our major shipment port is Qingdao, facilitating efficient logistics to global destinations.Q: Does the production line come with any after-sales support or warranty?
A: Yes, we offer a standard warranty on the machinery. More importantly, we provide ongoing technical support, spare parts supply, and are available for remote assistance to help resolve any operational questions you may have.Q: Can the line produce liners suitable for both pressure and non-pressure pipe rehabilitation?
A: Absolutely. By adjusting the material composition (type of glass fiber, resin content) and the manufacturing parameters on the PLC, the line can produce liner hoses engineered to meet the specific structural requirements for both gravity flow (non-pressure) and pressurized pipeline applications.
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