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Help CenterPlastic PVC PP PE Single Wall Corrugated Pipe Production Line for Dust Collector and Washing Machine Drain
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Single wall corrugated pipe extrusion line
Application: this production line produce PA/PE/PP/PVC single wall corrugated pipe what is of many functions such as anti-high temperature, corrosion-proof, wearable, high strength. It is used very popularly for electrical cable protection, automobile, machinery, medical, breathing tube etc.
Feature:
Equipped with high speed corrugators
With vacuum or air blowing forming method
Dual pipe on one block
Automatic winder
Specifications:
Model |
EC-15 |
EC-60 |
Ec-80 |
EC-125 |
EC-250 |
Max OD |
15 |
56 |
80 |
125 |
250 |
Min ID |
4 |
10 |
16 |
21 |
50 |
Max.speed m/min |
35 |
30 |
20 |
15 |
12 |
The production line integrates several advanced features and technical specifications designed for operational excellence and product quality.
Material Versatility: The extruder is configured to efficiently process a range of thermoplastic materials, including PVC (Polyvinyl Chloride), PP (Polypropylene), and PE (Polyethylene). This flexibility allows manufacturers to choose materials based on cost, chemical resistance, or mechanical properties required for the final pipe application.
Precision Corrugation Formation: The core of the line is the corrugation module, which utilizes a meticulously designed mold and forming system to create the single-wall corrugated structure. This design enhances the pipe's rigidity while maintaining a lightweight profile, ideal for drainage systems.
Advanced Control and Drive: A centralized PLC (Programmable Logic Controller) with a user-friendly touch-screen interface oversees the entire process. Coupled with servo motor drives, this system ensures precise control over extrusion speed, temperature profiles, and corrugation timing, leading to uniform pipe dimensions and reduced material waste.
Energy-Efficient Heating: An electromagnetic induction heating system is employed for the extruder barrel. This method offers rapid heating, improved temperature stability, and higher energy efficiency compared to traditional resistance heaters, contributing to lower operational costs.
Effective Cooling: A closed-loop water circulation cooling system is implemented post-extrusion to solidify the pipe shape quickly and consistently. This controlled cooling prevents deformation and ensures the corrugated geometry is accurately maintained.
The technical advantages translate into direct benefits for our clients:
High Output and Consistency: The automated and synchronized process enables stable, high-volume production, suitable for supplying pipes to OEMs or construction projects.
Low Operational Cost: Features like efficient heating, servo drives, and automated control minimize energy consumption and reduce manual intervention, lowering the overall cost per unit produced.
Product Quality Assurance: Precise control over every parameter results in pipes with consistent wall thickness, corrugation depth, and diameter, meeting stringent specifications for drainage applications.
Adaptability: The line can be customized to produce pipes within a range of diameters and lengths, catering to different market needs, from residential washing machine drains to industrial dust collector systems.
Our commitment to quality and reliability is backed by a solid track record. Operating from Qingdao, a major industrial and export hub, we have served a global client base across North America, South America, Europe, Asia, Africa, and Oceania, with an annual export value ranging between US$1 Million and US$1.5 Million. Our manufacturing processes are governed by internationally recognized management standards, including ISO9001 for quality, ISO14000 for environmental management, and OHSAS18001 for occupational health and safety. This structured approach ensures that every production line we deliver is built with precision, undergoes rigorous testing, and is supported by comprehensive technical documentation and after-sales service. Investing in this corrugated pipe production line means partnering with an established manufacturer capable of providing not just a machine, but a complete production solution tailored to enhance your manufacturing efficiency and product quality. We encourage you to contact us to discuss your specific pipe production requirements and explore how this line can be optimized for your success.
Frequently Asked Questions (FAQ)
Q1: What is the primary application of the pipes produced by this line?
A: This production line is specifically designed to manufacture single-wall corrugated pipes used primarily as drainage pipes in appliances like washing machines and in systems such as dust collectors. The corrugated structure provides good rigidity and fluid passage.
Q2: Can this machine process other plastics besides PVC, PP, and PE?
A: The standard configuration is optimized for PVC, PP, and PE. Processing other thermoplastic materials may require modifications to the screw design, temperature profiles, or other components. Such customization is available upon request and discussion with our engineering team.
Q3: What is the typical production output or speed of this line?
A: The production speed and output are highly dependent on the selected pipe diameter, wall thickness, and material. We provide performance data based on your target specifications during the consultation phase. The line is designed for efficient, continuous production suitable for industrial-scale manufacturing.
Q4: How is the corrugated shape formed?
A: After the plastic is extruded into a smooth tube, it passes through a corrugation forming unit. This unit typically consists of a set of paired molds that close around the hot tube under pressure, imprinting the corrugated pattern before the pipe enters the cooling stage to solidify the shape.
Q5: Is the control system easy to operate for new users?
A: Yes. The control system uses a PLC with a graphical touch-screen interface (HMI). The interface is designed to be intuitive, allowing operators to monitor parameters, set profiles, and manage the production process with minimal training. We also provide operational manuals and on-site training if required.
Q6: What kind of cooling system is used, and why?
A: We employ a water circulation cooling system. Water cooling is effective and consistent for rapidly lowering the temperature of the extruded pipe, ensuring the corrugated shape sets correctly without warping or distortion. It is a reliable and commonly used method in plastic pipe extrusion.
Q7: Can the line produce pipes with different diameters?
A: Absolutely. The production line is customizable. By changing the extrusion die and the corrugation molds, the line can be adapted to produce pipes within a specified diameter range (e.g., 20mm to 100mm). The specific range achievable depends on the machine's base configuration.
Q8: What support does the manufacturer provide after purchase?
A: Qingdao Yongke Machinery provides comprehensive support, including detailed installation guidelines, operational training (optional), technical documentation, and access to after-sales service for maintenance and troubleshooting. Our team is available to assist remotely or, for certain arrangements, on-site.
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