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Help CenterPLC-Controlled HDPE Pipe Production Line for Water Supply Systems
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HDPE Pipe Extrusion Line
EAGLE supply the HDPE pipe extrusion line from OD 20mm to 2600mm with high performance and low power consumption designed extruder and PO die head with inner die cooling system. The full machine is controlled by PLC system, all parameter and speed can be set on HMI and all speed can be synchronized by PLC system.
Model |
Diameter range mm |
Max output KG/H |
Length |
EPO-63 |
Ø20-Ø63 |
500 |
55 |
EPO-250 |
Ø75-Ø250 |
700 |
60 |
EPO-315 |
Ø110-Ø315 |
800 |
60 |
EPO-630 |
Ø315-Ø630 |
1200 |
65 |
EPO-800 |
Ø400-Ø800 |
1500 |
66 |
EPO-1200 |
Ø630-Ø1200 |
1800 |
70 |
EPO-1600 |
Ø800-Ø1600 |
2000 |
82 |
EPO-2000 |
Ø1200-Ø2000 |
2200 |
82 |
|
|
Key Technical Specifications & Operational Advantages:
Precision Extrusion & Cooling: The line incorporates a vacuum calibration tank that immediately sizes and cools the extruded pipe, ensuring perfect outer diameter and roundness. A subsequent spray cooling bath provides gradual, uniform cooling to minimize internal stresses, which is vital for the long-term pressure performance of HDPE pipes.
Intelligent Haul-Off & Cutting: A robust caterpillar haul-off unit provides steady, synchronized traction. Coupled with an automatic traveling saw or a planetary cutter, it delivers clean, burr-free cuts at precisely programmed lengths, minimizing material waste and manual handling.
Comprehensive Quality Assurance: The integrated control system continuously logs production data, enabling traceability. Optional in-line monitoring devices for wall thickness and ovality can be added to provide real-time feedback and ensure every meter of pipe meets specification.
Energy & Operational Efficiency: The line is designed with optimized thermal management and drive systems to reduce power consumption. Its high degree of automation lowers labor costs and reduces the potential for human error, leading to higher overall equipment effectiveness (OEE).
The benefits for your business are substantial. You gain the capability to produce pipes that comply with international standards for potable water, such as those pertaining to material safety and pressure ratings. The production consistency afforded by PLC control translates to less scrap, reliable delivery schedules, and a stronger reputation for quality among your clients in the municipal, construction, and agricultural sectors.
Backed by our certifications in quality, environmental, and occupational health and safety management systems (ISO9001, ISO14000, OHSAS18001), every Yongke production line is built to a verifiable standard of excellence. Our annual export value of US$1-1.5 Million and presence in diverse global markets are testament to the reliability and performance of our machinery. With a dedicated team of 51-100 professionals, we provide comprehensive support from installation and commissioning to operator training and spare parts supply, shipped efficiently from the port of Qingdao. Choose Qingdao Yongke's PLC-Controlled HDPE Pipe Production Line to elevate your manufacturing capabilities, ensure product consistency, and build a competitive edge in the essential water supply infrastructure sector.
Frequently Asked Questions (FAQ):
What is the maximum production speed achievable with this line?
Production speed is dependent on the target pipe diameter and wall thickness. For standard SDR11 water supply pipes, lines can typically achieve outputs ranging from 100 kg/h for smaller diameters to over 1000 kg/h for larger diameters. Our engineers can provide detailed projections based on your specific product mix.Can this line produce pipes for other applications besides water supply?
Absolutely. While optimized for potable water pipe standards, the line is highly versatile and can be configured to produce HDPE pipes for gas distribution, industrial slurry transport, mining, and telecommunications ducting by adjusting the screw design, die, and downstream equipment.What level of training is provided for operating the PLC system?
We include comprehensive on-site training for your operators and maintenance technicians as part of our commissioning service. This covers daily operation, recipe management, routine troubleshooting, and basic maintenance procedures for the entire PLC-controlled system.How is the wall thickness of the pipe controlled during production?
Wall thickness is primarily controlled by the precise synchronization of the extruder output and the haul-off speed, managed by the PLC. For higher precision, an optional in-line ultrasonic wall thickness gauge can be integrated to provide closed-loop feedback and automatic adjustment.What are the power requirements for installing this production line?
Power requirements vary significantly with the line's capacity and extruder size. A typical medium-capacity line may require a total connected load of 150-300 kW. We provide detailed electrical schematics and specifications during the project planning phase to facilitate your factory preparation.Do you offer a warranty, and what is the lead time for spare parts?
Yes, we offer a standard warranty covering manufacturing defects. For critical spare parts, we maintain a strategic inventory to ensure fast dispatch. Common wear parts are often shipped within a week, while customized components may have longer lead times which we communicate transparently.Can the production line be customized for a specific national or international standard?
Yes, customization is a core service. We can engineer the line to ensure the produced pipes meet specific standards such as ISO 4427, ASTM D3035, EN 12201, or other regional norms for water supply pipes, including required testing protocols.What kind of after-sales support is available internationally?
Our support includes remote technical assistance via phone and video call. For complex issues, we have service engineers available for international dispatch. We also provide detailed operation and maintenance manuals in English and can assist in establishing a local spare parts inventory.
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