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Automatic HDPE Pipe Extrusion Machine With 90mm Screw Diameter
Product Spotlights
Designed for reliable, high-volume HDPE pipe production, this automatic extrusion line features a precision 90mm screw, PLC-controlled automation for consistent quality, and versatile cooling options. It boosts productivity, lowers operational costs, and offers the flexibility to produce a wide range of pipe diameters, all backed by the manufacturer's ISO-certified quality systems and global export experience.
Negotiable
MOQ: 1 Set (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
Application:
Other, Water supply
Machine Type:
Automatic Single Screw Extrusion Line
Screw Diameter:
90mm
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
60 days
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Application
Other, Water supply
Machine Type
Automatic Single Screw Extrusion Line
Screw Diameter
90mm
Material Processed
HDPE (High-Density Polyethylene)
Pipe Diameter Range
Customizable, typically 20mm - 250mm
Control System
PLC with Touch Screen HMI
Cooling Method
Water Bath or Vacuum Tank Cooling
Drive System
AC Variable Frequency Drive
Heating Zones
Multiple, precise temperature control
Output Capacity
Available upon request, depends on pipe specification
As a leading manufacturer with over a decade of experience, Qingdao Yongke Machinery Co., Ltd. is proud to present our advanced Automatic HDPE Pipe Extrusion Machine with 90mm Screw Diameter. Engineered for efficiency and reliability, this machine is designed for manufacturers seeking to produce high-quality HDPE pipes for a wide range of critical applications, from municipal water supply to agricultural irrigation. Our commitment to innovation and stringent quality control, backed by our ISO9001, ISO14000, and OHSAS18001 certifications, ensures that every machine delivers consistent performance and long-term value for your production line.
This fully automatic extrusion line represents the culmination of our expertise, serving a global clientele across North America, South America, Europe, Asia, Africa, and Oceania. We understand the demands of the modern pipe manufacturing industry, which is why our machine is built to maximize output, minimize operational costs, and ensure product uniformity. Let's delve into the features that make this equipment a smart investment for your business.
Core Features & Technical Advantages:
- High-Efficiency 90mm Screw: The heart of the system, this specially designed screw ensures optimal plasticizing, stable melt pressure, and high extrusion output for HDPE material.
- Precision Temperature Control: Equipped with multiple independent heating zones and advanced PID controllers, the system maintains precise temperature profiles for consistent melt quality.
- Fully Automated PLC Control: The user-friendly PLC and touch-screen Human-Machine Interface (HMI) allow for centralized control of all parameters, recipe storage, fault diagnosis, and remote monitoring, simplifying operation and reducing human error.
- Robust AC Drive System: Powered by a high-torque AC variable frequency drive, the screw rotation is smooth, stable, and energy-efficient, contributing to lower power consumption.
- Versatile Pipe Sizing & Cooling: The line can be configured with either a vacuum sizing tank or a water bath cooling system to accommodate different pipe diameters and ensure precise dimensional accuracy and rapid cooling.
- Durable Construction: Key components like the barrel, screw, and gearbox are manufactured from high-grade materials and undergo rigorous heat treatment for extended service life under continuous operation.
Technical Specifications Overview:
| Parameter | Specification |
| Screw Diameter | 90 mm |
| Screw L/D Ratio | Customizable (e.g., 30:1, 33:1) |
| Main Motor Power | Available upon request |
| Heating Power | Distributed across multiple zones |
| Maximum Output | Dependent on pipe material and size |
| Control System | PLC with Color Touch Screen |
| Cooling System | Vacuum Sizing Tank or Water Bath |
| Pipe Diameter Range | Typically 20mm - 250mm (customizable) |
Benefits for Your Operation:
- Increased Productivity: Automated operation and stable extrusion reduce cycle times and enable continuous 24/7 production with minimal supervision.
- Consistent High Quality: Precise control over temperature, speed, and pressure guarantees uniform pipe wall thickness, smooth surfaces, and excellent mechanical properties.
- Reduced Operational Costs: Energy-efficient drives, optimized screw design, and low maintenance requirements contribute to a lower cost per meter of pipe produced.
- Operational Flexibility: The ability to customize the line for different pipe sizes and the easy-to-adjust controls allow you to respond quickly to changing market demands.
- Enhanced Safety & Compliance: Built with operator safety in mind and manufactured in a facility adhering to international management standards (ISO9001, OHSAS18001).
Trust in a partner with a proven track record. Operating from a modern facility spanning 10,000-30,000 square meters and supported by a dedicated team of 51-100 professionals, Qingdao Yongke Machinery has consistently delivered reliable extrusion solutions worldwide, with an annual export value ranging between US$1 Million and US$1.5 Million. Our machines are shipped directly from the port of Qingdao, ensuring efficient logistics to your location. This 90mm HDPE Pipe Extrusion Machine is more than just equipment; it's a productivity partner built to help you secure a competitive edge in the global pipe market. Contact us today to discuss your specific requirements and receive a tailored solution.
Frequently Asked Questions (FAQ)
-
Q: What is the primary advantage of a 90mm screw diameter for HDPE pipe extrusion?
A: A 90mm screw offers an excellent balance between output capacity and versatility. It provides sufficient throughput for a wide range of pipe diameters (typically from 20mm to 250mm) while maintaining good plasticizing quality and melt homogeneity, making it suitable for many standard pipe production applications. -
Q: Can this machine process materials other than HDPE?
A: While optimized for HDPE, the extrusion line can often be configured to process other polyolefins like MDPE or LDPE for certain pipe types. However, significant material changes may require consultation to check compatibility with the screw design and heating configuration. -
Q: How automated is the operation? What level of manual intervention is needed?
A: The machine is fully automatic from feeding to final cutting. The PLC system controls all critical parameters. Manual intervention is primarily needed for initial setup, recipe selection, quality checks, and routine maintenance, allowing for operation with a small crew. -
Q: What kind of after-sales support and warranty do you provide?
A: We provide comprehensive support, including installation guidance (in-person or remote), operator training, technical documentation, and a standard warranty on major components. Spare parts are readily available from our factory. -
Q: What factors determine the final output capacity (kg/hour) of this machine?
A: Output depends on several variables: the specific HDPE grade being used, the target pipe diameter and wall thickness, the screw design (L/D ratio), and the chosen operating speed. We provide estimated output ranges based on your specific product parameters. -
Q: Is the cooling system included, and what are the options?
A: Yes, a complete line includes a cooling system. We typically offer either a vacuum sizing tank (better for precise sizing of larger diameters) or a water bath cooling system. The best choice depends on your target pipe specifications. -
Q: How energy-efficient is this extrusion machine?
A: The machine incorporates energy-saving features like insulated heating bands, high-efficiency AC drives, and optimized screw design to minimize power consumption. Exact energy usage figures can be provided based on the final configuration. -
Q: What is the lead time for manufacturing and delivery?
A: Lead time varies based on production schedule and customization level. After confirming order details, we will provide a clear manufacturing and delivery timeline. Our efficient logistics from Qingdao Port helps ensure timely shipment.
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1Yr
Business Type
Manufacturer
Year Established
2010
Factory Size
10,000-30,000 square meters
Annual Export Value
US$1 Million - US$1.5 Million
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