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As a leading manufacturer established in 2010, Qingdao Yongke Machinery Co., Ltd. specializes in providing high-performance plastic machinery solutions. Our state-of-the-art High-Speed Single Wall Corrugated Pipe Extrusion Line is engineered for superior productivity and reliability, meeting the rigorous demands of the global pipe manufacturing industry. With over a decade of expertise and a commitment to innovation, we design this line to help you produce high-quality corrugated pipes efficiently, maximizing your return on investment and expanding your market capabilities.
This advanced extrusion line is designed for the continuous production of single-wall corrugated pipes from a variety of thermoplastic materials, including PE, PP, EVA, PVC, and PA. Its versatility makes it an ideal solution for manufacturing pipes used in agricultural drainage, cable and wire conduit, ventilation systems, and other industrial fluid transport applications. The line integrates seamlessly from raw material feeding to final pipe coiling or cutting, ensuring a smooth and automated production workflow.
Key Features and Technical Advantages:
High-Speed Production: The line incorporates a precision-engineered corrugator and optimized cooling system, enabling significantly higher output speeds compared to conventional models, which translates to greater production capacity and lower per-unit costs.
Multi-Material Compatibility: With a robust extruder and tailored screw/barrel design, the line efficiently processes a wide range of materials (PE, PP, EVA, PVC, PA), offering manufacturers exceptional flexibility to switch between products based on market demand.
Precision Control & Stability: The entire process is managed by an advanced PLC control system with a user-friendly touchscreen HMI. This ensures precise control over temperature, speed, and vacuum pressure, guaranteeing consistent pipe dimensions, wall thickness, and corrugation quality.
Durable and Efficient Design: Core components like the extruder, gearboxes, and molds are manufactured from high-grade materials, ensuring long service life and minimal downtime. The AC frequency drive system provides smooth operation and energy efficiency.
Superior Pipe Quality: The vacuum sizing and water spray cooling system ensures rapid and uniform cooling of the pipe, resulting in excellent surface finish, precise geometry, and high ring stiffness for the final product.
Single wall corrugated pipe extrusion line
Application: this production line produce PA/PE/PP/PVC single wall corrugated pipe what is of many functions such as anti-high temperature, corrosion-proof, wearable, high strength. It is used very popularly for electrical cable protection, automobile, machinery, medical, breathing tube etc.
Feature:
Equipped with high speed corrugators
With vacuum or air blowing forming method
Dual pipe on one block
Automatic winder
Specifications:
Model |
EC-15 |
EC-60 |
Ec-80 |
EC-125 |
EC-250 |
Max OD |
15 |
56 |
80 |
125 |
250 |
Min ID |
4 |
10 |
16 |
21 |
50 |
Max.speed m/min |
35 |
30 |
20 |
15 |
12 |
Benefits for Your Business:
Increased Output & Profitability: The high-speed design directly boosts your daily production volume, allowing you to fulfill larger orders faster and improve overall profitability.
Operational Flexibility: The ability to process multiple materials lets you diversify your product portfolio without major capital investment in additional machinery, adapting quickly to changing customer needs.
Reduced Operational Costs: Energy-efficient drives, stable operation reducing waste, and durable components that lower maintenance frequency all contribute to a reduced total cost of ownership.
Consistent, Market-Ready Quality: Automated controls ensure every meter of pipe meets strict quality standards, enhancing your brand reputation and reducing customer complaints or returns.
Backed by our comprehensive quality management system certified under ISO9001, ISO14000, and OHSAS18001, every extrusion line from Qingdao Yongke Machinery is built to international standards of safety and performance. Our substantial factory footprint of 10,000-30,000 square meters houses advanced manufacturing and testing facilities, ensuring reliable product delivery. With an annual export value exceeding US$1 million and a strong presence across North America, Europe, Asia, and other key markets, we have proven our capability to support global clients. This extrusion line embodies our commitment to delivering robust, efficient, and valuable machinery. Contact us today to discuss how this high-speed corrugated pipe line can be tailored to your specific production goals and drive your business forward.
Frequently Asked Questions (FAQ):
What is the maximum production speed for a typical pipe diameter?
Production speed is influenced by pipe diameter, wall thickness, and material. For a standard 110mm HDPE pipe, speeds can reach up to 25 meters per minute. We provide detailed speed charts based on your target specifications during the consultation phase.Can this line produce pipes with different colors?
Yes. The line can process pre-colored granules or be equipped with a color dosing unit for masterbatch, allowing for flexible and consistent color production as required.How long does it take to change over for a different pipe size or material?
Changeover time varies. For a different pipe size, it involves changing the mold and corrugator modules, which can take several hours. Switching between similar materials (e.g., PE to PP) is relatively quick with parameter adjustments on the PLC.What kind of after-sales support and training do you provide?
We offer comprehensive support including installation supervision, commissioning, on-site operator training, and a detailed operation manual. Remote technical support and a supply of spare parts are also available.Is the electrical system compatible with our local voltage and standards?
We customize the electrical control cabinet and motor specifications to match your local power supply (e.g., 380V/50Hz, 440V/60Hz) and can incorporate relevant regional electrical standards upon request.What is the lead time for a complete line?
Standard lead time is typically between 60 to 90 days after order confirmation, depending on the line configuration and current production schedule. We provide a precise timeline upon order placement.Can the line be equipped with an automatic haul-off and cutter?
Yes. The line can be integrated with various downstream equipment, including caterpillar haul-offs, planetary cutters, or coiling machines, to achieve a fully automated production process from extrusion to finished product handling.What factors affect the final ring stiffness of the pipe?
Ring stiffness is primarily determined by material grade, wall thickness design, and the precision of the corrugation molding and cooling process. Our line is designed to ensure optimal conditions to achieve the desired stiffness class (e.g., SN4, SN8).
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