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As a professional manufacturer with over a decade of experience, Qingdao Yongke Machinery Co., Ltd. is proud to introduce our advanced High Speed PVC Pipe Production Line with Integrated Cooling System. Engineered for efficiency and reliability, this production line is designed to meet the demanding requirements of modern PVC pipe manufacturing, offering superior output rates and consistent product quality. Our commitment to innovation and stringent quality control, backed by ISO9001, ISO14000, and OHSAS18001 certifications, ensures that our equipment delivers exceptional performance for businesses worldwide.
This state-of-the-art production line integrates several key technological advantages to streamline your manufacturing process:
- High-Speed Precision Extrusion: The core extruder is designed for stable, high-volume output of PVC compound, minimizing material waste and energy consumption.
- Fully Integrated Cooling System: A combination of vacuum calibration and water cooling tanks ensures rapid and uniform cooling of the pipe, which is critical for achieving precise dimensions, excellent roundness, and high mechanical strength.
- Automated Control & Monitoring: The entire line is managed by a centralized PLC system with a user-friendly touch-screen interface, allowing for precise control over temperature, speed, and cutting length, reducing operator dependency.
- Robust Haul-Off & Cutting Unit: Equipped with a caterpillar haul-off for steady traction and a precision traveling cutter for clean, burr-free cuts, ensuring consistent pipe length and a professional finish.
- Adaptable Design: The line can be customized to produce a wide range of PVC pipe diameters and wall thicknesses, suitable for applications from residential plumbing to industrial conduits.
Below is a summary of the typical technical specifications for our standard line configuration. Please note that these parameters can be customized to suit your specific production needs.
| Parameter | Specification / Description |
| Suitable Material | PVC (UPVC, CPVC) |
| Extruder Screw Diameter | Available in various models (e.g., 65mm, 90mm) |
| Production Capacity | High Speed, dependent on pipe size and formulation |
| Pipe Diameter Range | Typically from 20mm to 400mm (customizable) |
| Cooling Method | Integrated Vacuum Sizing Tank + Water Spray Cooling Tank |
| Control System | PLC with Touch Screen HMI |
| Main Power | Customizable (380V/50Hz or as required) |
| Line Layout | Modular design for flexible workshop arrangement |
Investing in this production line brings tangible benefits to your operation. You will experience increased productivity due to the high-speed output and reduced downtime. The integrated cooling system guarantees superior product quality with stable dimensions and physical properties, enhancing your market competitiveness. Furthermore, the automated controls lead to lower labor costs and more consistent operation, while the energy-efficient design helps manage your overall production expenses.
Backed by Qingdao Yongke Machinery's solid track record—including a 10,000-30,000 square meter manufacturing facility, a dedicated team of 51-100 employees, and an annual export value ranging from US$1 Million to US$1.5 Million—you can be confident in the reliability and support of our equipment. Our products have successfully served clients across North America, South America, Europe, Asia, Africa, and Oceania, shipped conveniently from the Port of Qingdao. Choose our High Speed PVC Pipe Production Line to empower your manufacturing capabilities with technology that is built to last and designed for profit. Contact us today to discuss your specific requirements and receive a detailed proposal.
Frequently Asked Questions (FAQ)
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What is the main advantage of the integrated cooling system?
The integrated system combines vacuum sizing for initial shape setting with subsequent water cooling. This dual-stage process ensures faster, more uniform cooling throughout the pipe wall, which is essential for achieving high dimensional accuracy, excellent ovality control, and optimal mechanical properties, directly impacting the final pipe quality. -
Can this line produce different types of PVC pipes?
Yes, absolutely. With appropriate adjustments to the die head, sizing sleeves, and processing parameters, this versatile line can manufacture various PVC pipes, including pressure pipes for water supply, non-pressure pipes for drainage, and electrical conduit pipes. The specific configuration can be tailored during the ordering process. -
How high is the "high speed" typically?
Production speed is influenced by multiple factors like pipe diameter, wall thickness, and PVC recipe. Our lines are engineered for efficiency and can achieve significantly higher output rates compared to conventional systems. We provide estimated speed ranges based on your target product specifications during the consultation phase. -
What kind of training and after-sales support do you provide?
We offer comprehensive installation guidance, commissioning support, and detailed operational training for your technicians. Our after-sales service includes readily available spare parts, remote technical assistance, and on-site service support if needed, ensuring your production runs smoothly. -
Is the control system easy to operate for new users?
Yes. The PLC-based control system features an intuitive touch-screen Human-Machine Interface (HMI). It allows operators to monitor all key parameters and make adjustments from a central panel. We design the interface for clarity and ease of use, reducing the learning curve. -
Can the line be customized for our specific factory layout?
Yes, the modular design of our production line allows for flexibility in layout. We can work with you to adapt the configuration of components (extruder, cooling tanks, haul-off, cutter) to fit your available workshop space and workflow preferences. -
What is your lead time for manufacturing and delivery?
The lead time depends on the specific configuration and current production schedule. Generally, it ranges from a few weeks to a couple of months. We provide a reliable delivery schedule upon order confirmation and keep clients updated throughout the manufacturing process. -
Do you assist with the formulation of PVC compound for optimal results?
While we specialize in the manufacturing equipment, we have extensive experience in PVC pipe production processes. We can offer general guidance on compound selection and processing parameters to help you achieve the best results with our machinery.
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