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Industrial Plastic Pipe Machine for Agricultural Irrigation System Production
Product Spotlights
Automated production line for high-quality agricultural irrigation pipes (16-120mm). Processes HDPE, LDPE, PVC, PPR. Features PLC control, vacuum calibration, caterpillar haul-off, and efficient cooling. Boosts output (100-500 kg/hr) with consistent wall thickness and low waste. Backed by ISO certifications and global export experience for reliable performance.
Negotiable
MOQ: 1 Set (Price negotiable depending on order volume and customization)
Key Specifications
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machine_type:
plastic pipe extrusion production line
application:
agricultural irrigation system pipe production
material_processed:
HDPE, LDPE, PVC, PPR
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
30 days
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machine_type
plastic pipe extrusion production line
application
agricultural irrigation system pipe production
material_processed
HDPE, LDPE, PVC, PPR
pipe_diameter_range
16mm - 120mm
production_capacity
100 - 500 kg/hour
control_system
PLC with touch screen interface
cooling_method
vacuum water tank cooling
haul_off_unit
caterpillar haul-off with digital encoder
certifications
ISO9001, ISO14000, OHSAS18001
As a leading manufacturer established in 2010, Qingdao Yongke Machinery Co., Ltd. specializes in providing robust and efficient industrial machinery solutions. Our Industrial Plastic Pipe Machine for Agricultural Irrigation System Production is engineered to meet the demanding requirements of modern agriculture, enabling producers to manufacture high-quality, durable irrigation pipes with consistent precision and optimal output. With over a decade of experience and a factory spanning 10,000-30,000 square meters, we understand the critical role reliable equipment plays in your supply chain and profitability.
This integrated production line is designed for the continuous extrusion of plastic pipes specifically tailored for agricultural irrigation networks. It transforms raw plastic resins into finished pipes through a seamless, automated process, ensuring dimensional accuracy and material integrity essential for long-term field performance.
Core Components & Technical Specifications:
- High-Performance Extruder: Features a precision screw and barrel design for stable melting and homogenization of plastic materials (HDPE, LDPE, PVC, PPR), equipped with advanced temperature control zones for optimal processing.
- Pipe Die Head: Customizable die heads allow for the production of pipes within a diameter range of 16mm to 120mm, suitable for various irrigation applications from drip lines to main supply pipes.
- Vacuum Calibration & Cooling Tank: A multi-stage vacuum calibration tank ensures precise pipe outer diameter and roundness, while efficient water cooling solidifies the pipe shape rapidly, enhancing production speed.
- Caterpillar Haul-Off Unit: Equipped with a digital encoder for precise speed synchronization with the extruder, providing constant tension and pull, which is critical for maintaining uniform wall thickness and preventing deformation.
- PLC Control System: The entire line is managed through a user-friendly touch-screen PLC interface, allowing for centralized control of speed, temperature, and production parameters, enabling easy operation and quick troubleshooting.
- Printing & Marking Unit (Optional): An inline printing unit can be integrated to apply necessary markings, such as pipe size, material type, manufacturer details, and pressure ratings, directly onto the pipe surface.
- Automatic Cutting System: A traveling cut-off saw or planetary cutter provides clean, burr-free cuts to specified lengths, with counting and stacking functions for streamlined packaging.
Key Technical Parameters:
| Parameter | Specification / Range |
| Applicable Materials | HDPE, LDPE, PVC, PPR |
| Pipe Outer Diameter Range | 16 mm - 120 mm |
| Production Capacity | 100 - 500 kg/hour (depends on material & pipe size) |
| Extruder Screw Diameter | Available in 45mm, 65mm, 90mm models |
| Main Motor Power | 37 kW - 110 kW (model dependent) |
| Haul-off Speed | 0.5 - 15 meters/minute |
| Cooling Tank Length | 6 meters / 8 meters / 12 meters (customizable) |
| Control System | PLC with color touch screen (Siemens/Mitsubishi optional) |
Advantages & Client Benefits:
- Enhanced Production Efficiency: The automated, integrated line minimizes manual intervention, significantly increasing output rates and reducing labor costs.
- Superior Pipe Quality: Precise temperature control, vacuum calibration, and synchronized haul-off guarantee pipes with excellent concentricity, smooth surfaces, and consistent wall thickness, leading to fewer field failures.
- Operational Flexibility: The ability to process multiple plastic types and quickly change die heads allows you to produce a wide range of pipe sizes, adapting to changing market demands.
- Energy & Material Savings: Optimized screw design and efficient heating/cooling systems reduce power consumption, while precise control minimizes raw material waste.
- Low Maintenance & Durability: Built with high-grade components and a robust frame, the machine is designed for continuous operation in industrial environments, ensuring long service life and minimal downtime.
- Easy Integration & Training: We provide comprehensive installation guidance, operational training, and detailed technical manuals to ensure a smooth startup and efficient operation of your production line.
Trust in a manufacturer with a proven global footprint. Qingdao Yongke Machinery supports an annual export value of US$1-1.5 Million, serving key markets across North and South America, Europe, Asia, Africa, and Oceania from the major port of Qingdao. Our operations are backed by ISO9001 for quality management, ISO14000 for environmental management, and OHSAS18001 for occupational health and safety, reflecting our commitment to responsible and reliable manufacturing. With a dedicated team of 51-100 professionals, we ensure every machine meets stringent performance standards. Invest in a production line that scales your agricultural irrigation pipe manufacturing with reliability, quality, and strong technical support. Contact us today for a detailed quotation or to discuss your specific production requirements.
Frequently Asked Questions (FAQ)
-
What types of plastic can this machine process for irrigation pipes?
This production line is versatile and can process common thermoplastics used in irrigation, including High-Density Polyethylene (HDPE), Low-Density Polyethylene (LDPE), Polyvinyl Chloride (PVC), and Polypropylene Random (PPR). The specific screw and barrel configuration can be optimized based on your primary material. -
What is the typical lead time for delivery and installation?
The standard lead time for production is approximately 30-45 days after order confirmation, depending on the model and configuration. Delivery ex-works Qingdao port. We provide detailed installation manuals and can arrange for technical engineers to assist with commissioning, either remotely or on-site, subject to prior arrangement. -
Can the machine produce pipes with different pressure ratings (PN classes)?
Yes. The pressure rating (PN) of the pipe is determined by the material grade and the wall thickness. By adjusting the die head, haul-off speed, and extruder output, this line can produce pipes suitable for various pressure classes required in agricultural irrigation systems. -
How is the wall thickness consistency ensured during production?
Wall thickness consistency is achieved through the precision of the die head design, combined with the stable melt flow from the extruder and the precisely synchronized pull of the caterpillar haul-off unit. The PLC system monitors and controls these parameters in real-time to maintain uniformity. -
What kind of after-sales service and technical support do you provide?
We offer a comprehensive warranty on the machine and provide lifelong technical support. This includes remote assistance via phone or video, supply of operation and maintenance manuals, and availability of spare parts. On-site training for your operators is also part of our service package. -
Is the production line energy-efficient?
Our machines incorporate energy-saving features such as high-efficiency AC variable frequency drives for motors, insulated barrel heaters, and optimized screw designs that require less specific energy input (kW/kg). This contributes to lower operational costs over the machine's lifetime. -
Can the line be customized for specific output requirements or factory layouts?
Absolutely. We understand that every production facility has unique space and output needs. We can customize aspects such as the overall line length, the configuration of the cooling tank, the type of cutting system, and even the control system integration to fit your workshop layout and production targets. -
Do you provide samples of pipes produced by the machine?
Yes, upon request, we can produce sample pipes using your specified material (if provided) or standard material at our factory. These samples can be shipped to you for evaluation of quality, dimensions, and performance before you make a purchase decision.
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1Yr
Business Type
Manufacturer
Year Established
2010
Factory Size
10,000-30,000 square meters
Annual Export Value
US$1 Million - US$1.5 Million
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