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HDPE Pipe Extrusion Line
EAGLE supply the HDPE pipe extrusion line from OD 20mm to 2600mm with high performance and low power consumption designed extruder and PO die head with inner die cooling system. The full machine is controlled by PLC system, all parameter and speed can be set on HMI and all speed can be synchronized by PLC system.
Model |
Diameter range mm |
Max output KG/H |
Length |
EPO-63 |
Ø20-Ø63 |
500 |
55 |
EPO-250 |
Ø75-Ø250 |
700 |
60 |
EPO-315 |
Ø110-Ø315 |
800 |
60 |
EPO-630 |
Ø315-Ø630 |
1200 |
65 |
EPO-800 |
Ø400-Ø800 |
1500 |
66 |
EPO-1200 |
Ø630-Ø1200 |
1800 |
70 |
EPO-1600 |
Ø800-Ø1600 |
2000 |
82 |
EPO-2000 |
Ø1200-Ø2000 |
2200 |
82 |
|
|
Core System Components & Features:
High-Efficiency Extruder: Features a specially designed screw and barrel for optimal plasticizing and mixing of HDPE material, ensuring uniform melt temperature and consistent output. The AC variable frequency drive provides smooth speed control and energy savings.
Precision Die Head: Utilizes a spiral mandrel die design for excellent wall thickness distribution, which is crucial for the pressure-bearing requirements of mining and industrial pipes. Dies are customizable for various diameter and SDR (Standard Dimension Ratio) specifications.
Advanced Cooling & Sizing System: Incorporates a vacuum sizing tank followed by a multi-stage water cooling bath. This setup ensures precise pipe dimensions, excellent ovality control, and rapid cooling to lock in the material's molecular structure, enhancing the final product's long-term strength.
Intelligent Control Center: The heart of the line is a PLC-based control system with a color touch screen HMI. It allows for centralized monitoring and adjustment of all critical parameters, including temperatures, speeds, and vacuum levels, ensuring repeatable production quality and simplified operation.
Robust Puller & Cutting Unit: Equipped with a caterpillar haul-off for positive, slip-free traction and a precision traveling saw or planetary cutter for clean, automatic cutting to preset lengths. This guarantees accurate final pipe dimensions.
Automated Coiling or Stacking: The line can be configured with an automatic coiler for small-diameter pipes or a tilting table and stacker for large-diameter pipes, minimizing manual handling and labor costs.
Technical Advantages for Your Business:
Superior Pipe Quality: Produces pipes with excellent impact resistance, corrosion resistance, and a smooth internal surface, reducing flow friction—key for abrasive mining slurries and industrial chemicals.
High Production Output & Uptime: Designed for continuous 24/7 operation with minimal downtime, maximizing your return on investment. The modular design facilitates easy maintenance.
Material & Energy Savings: Precise control over the extrusion process minimizes material waste. The energy-efficient drives and heaters reduce overall operating costs.
Operational Flexibility: Quick changeover capabilities between different pipe sizes and specifications allow you to respond swiftly to diverse market demands and customer orders.
FAQ (Frequently Asked Questions)
What is the typical lead time for this extrusion line?
Our standard lead time is 60-90 days after order confirmation, depending on the specific configuration and current production schedule. Expedited options may be available upon request.Can this line produce pipes for potable water applications?
Absolutely. The line is designed to produce pipes that can meet various international standards for potable water, including relevant hygiene and safety requirements. The specific certification would depend on the raw material used.Do you provide training for our operators?
Yes, comprehensive training is a standard part of our service. We provide detailed operational manuals and on-site training by our engineers during installation and commissioning to ensure your team can run the line efficiently and safely.What kind of after-sales support do you offer?
We provide a 12-month warranty on the main machinery. Our support includes remote technical assistance, a supply of spare parts, and the availability of engineer visits if required. We maintain long-term partnerships with our clients.Is the line customizable for special pipe structures, like corrugated pipes?
This standard line is optimized for smooth-wall HDPE pipes. For corrugated or other structured wall pipes, we offer different dedicated production lines. Please inquire about our full product range.How energy-efficient is this extrusion line compared to older models?
Our line incorporates modern AC inverter drives and high-efficiency heating bands, which can lead to significant energy savings—often 15-25% compared to conventional systems—directly reducing your production costs.What is the minimum factory space required for installation?
A typical layout for a complete line requires a length of approximately 50-70 meters and a width of 6-8 meters, with adequate ceiling height. We can provide detailed layout drawings during the quotation process.Can you assist with the factory layout and foundation planning?
Yes, we provide complete foundation drawings and layout guidance as part of our pre-delivery engineering support to ensure a smooth and correct installation at your facility.
With a solid foundation built since 2010, operating from a 10,000-30,000 square meter facility, and holding ISO9001, ISO14000, and OHSAS18001 certifications, Qingdao Yongke Machinery embodies manufacturing excellence. Our products have gained trust in markets across North America, South America, Europe, Asia, Africa, and Oceania, with an annual export value reflecting our global reach and reliability. This HDPE Pipe Extrusion Line is more than just machinery; it's a partnership for growth. It empowers you to produce durable, specification-compliant pipes that are essential for mining dewatering, slurry transport, industrial process lines, and municipal projects. Contact us today to discuss how we can configure the perfect production solution to meet your specific output goals and drive your business forward.
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