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Help CenterHigh Output PVC PP UPVC Single Wall Corrugated Pipe Extrusion Line for Gas Water Supply Drainage
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Single wall corrugated pipe extrusion line
Application: this production line produce PA/PE/PP/PVC single wall corrugated pipe what is of many functions such as anti-high temperature, corrosion-proof, wearable, high strength. It is used very popularly for electrical cable protection, automobile, machinery, medical, breathing tube etc.
Feature:
Equipped with high speed corrugators
With vacuum or air blowing forming method
Dual pipe on one block
Automatic winder
Specifications:
Model |
EC-15 |
EC-60 |
Ec-80 |
EC-125 |
EC-250 |
Max OD |
15 |
56 |
80 |
125 |
250 |
Min ID |
4 |
10 |
16 |
21 |
50 |
Max.speed m/min |
35 |
30 |
20 |
15 |
12 |
As a leading manufacturer with over a decade of experience, Qingdao Yongke Machinery is proud to present our advanced High Output PVC/PP/UPVC Single Wall Corrugated Pipe Extrusion Line. Engineered for reliability and efficiency, this production line is specifically designed to meet the rigorous demands of manufacturing durable corrugated pipes for critical infrastructure applications, including gas distribution, potable water supply, and drainage systems. Our commitment to innovation and quality ensures that this line delivers consistent, high-volume output, helping our clients worldwide to scale their production capabilities and meet market needs effectively.
This comprehensive extrusion line integrates state-of-the-art technology to streamline the entire production process from raw material to finished pipe. The system is built for stability and precision, ensuring uniform pipe wall thickness and consistent corrugation geometry, which are vital for the pipe's pressure rating and structural integrity. We understand that in the B2B sector, uptime and product consistency are paramount; therefore, this line is constructed with robust components and features a user-friendly control interface for simplified operation and maintenance.
High-Efficiency Extrusion: The heart of the line is a precision-engineered single-screw extruder, optimized for processing PVC, PP, and UPVC compounds. It features advanced temperature control zones and a high-torque drive system for stable melting and consistent output, significantly reducing material waste and energy consumption per unit of pipe produced.
Precision Corrugation & Cooling: Following extrusion, the pipe enters a meticulously calibrated corrugator and vacuum calibration tank. This system ensures precise formation of the corrugated profile and rapid, uniform cooling, which locks in the pipe's shape and enhances its mechanical properties, such as ring stiffness and impact resistance.
Automated Control & Monitoring: Operation is centralized through a PLC-based control system with a color touch screen HMI. This allows for precise parameter setting (speed, temperature, vacuum), real-time monitoring of production status, fault diagnosis, and data logging, enabling reproducible quality and simplified operator training.
Robust Construction & Safety: Built with high-grade steel and industrial-grade components, the line is designed for continuous operation in demanding factory environments. Safety features, including emergency stops and protective guards, are integrated throughout, aligning with international machinery safety standards.
Versatile Application Range: The line is capable of producing a range of single-wall corrugated pipe diameters suitable for various pressure classes and applications, from low-pressure drainage to medium-pressure gas and water supply networks, offering manufacturers flexibility in their product offerings.
Below is a summary of key technical specifications for a standard configuration:
Benefits for Your Business: Investing in this extrusion line translates to tangible operational advantages. You gain increased production capacity to fulfill larger orders and reduce lead times. The consistent high quality of the pipes produced minimizes rejects and returns, protecting your brand reputation. The line's energy-efficient design helps control long-term operating costs. Furthermore, its versatility allows you to switch between producing pipes for different applications (gas, water, drainage) with relative ease, making your production facility more agile and responsive to market trends.
Backed by Qingdao Yongke Machinery's solid track record since 2010, our operations are certified under ISO9001 for quality management, ISO14000 for environmental management, and OHSAS18001 for occupational health and safety, reflecting our unwavering commitment to excellence. With a substantial factory size of 10,000-30,000 square meters and a dedicated team of 51-100 professionals, we possess the scale and expertise to deliver reliable, heavy-duty machinery. Our products have gained trust in diverse markets across North America, South America, Europe, Asia, Africa, and Oceania, with an annual export value reflecting our global reach and customer satisfaction. We support every line with comprehensive technical documentation and after-sales service. Choose our High Output Corrugated Pipe Extrusion Line to build a foundation of efficient, reliable, and profitable production for your pipe manufacturing business. Contact us today to discuss your specific requirements and receive a detailed proposal.
Frequently Asked Questions (FAQ)
What is the main difference between PVC, PP, and UPVC for this line?
PVC (Polyvinyl Chloride) is a common, cost-effective material for drainage. UPVC (Unplasticized PVC) is rigid and used for pressure pipes like water supply. PP (Polypropylene) offers good chemical resistance and flexibility. This line is engineered to process all three, allowing you to choose material based on the final application's requirements.Can this production line be customized for a specific pipe diameter?
Yes. While we offer standard configurations, the line's key components, such as the extrusion die, corrugator molds, and calibration sleeves, can be customized to produce pipes within a specified diameter range according to your product catalog.What is the expected output rate (kg/hour or meters/hour)?
The output rate is not a fixed number as it depends heavily on the final pipe's diameter, wall thickness, and the material being used. We provide estimated output ranges during the quotation process based on your target product specifications.What kind of after-sales support do you provide?
Our support package typically includes detailed installation manuals, operational training for your technicians (available at our factory or onsite), a warranty on parts, and access to remote technical assistance. Spare parts are readily available for shipment from Qingdao port.Is the electrical system compatible with voltage and frequency in our country?
We configure the main drives, motors, and control system components to match the standard power supply (e.g., 380V/50Hz, 440V/60Hz) and safety regulations of the destination country, which is specified during the order process.How much factory space is required to install this line?
A complete line requires a linear layout. The total length can vary from 25 to 40 meters or more, depending on the downstream haul-off, cutting, and coiling units included. We provide detailed layout drawings during project planning.Can the line produce double-wall corrugated pipes?
No, this specific line is designed for single-wall corrugated pipe production. We offer separate, specialized extrusion lines for double-wall (structured wall) corrugated pipes.What is the lead time for delivery after order confirmation?
Lead time depends on the line's configuration and customization level. For standard models, it typically ranges from 60 to 90 days. We provide a confirmed schedule upon order placement.
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