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Help CenterHigh Speed PVC PE Single Wall Corrugated Pipe Extrusion Line for Electric Wire Sheath Production
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Single wall corrugated pipe extrusion line
Application: this production line produce PA/PE/PP/PVC single wall corrugated pipe what is of many functions such as anti-high temperature, corrosion-proof, wearable, high strength. It is used very popularly for electrical cable protection, automobile, machinery, medical, breathing tube etc.
Feature:
Equipped with high speed corrugators
With vacuum or air blowing forming method
Dual pipe on one block
Automatic winder
Specifications:
Model |
EC-15 |
EC-60 |
Ec-80 |
EC-125 |
EC-250 |
Max OD |
15 |
56 |
80 |
125 |
250 |
Min ID |
4 |
10 |
16 |
21 |
50 |
Max.speed m/min |
35 |
30 |
20 |
15 |
12 |
Detailed Product Features & Technical Advantages:
High-Efficiency Extrusion: The line features a high-torque, energy-efficient extruder with a specially designed screw and barrel for optimal melting and homogenization of PVC or PE compounds, resulting in consistent pipe quality and reduced material waste.
Precision Corrugation Molding: Equipped with a modular, vacuum-calibrated corrugator head and forming molds, the system produces pipes with uniform, well-defined corrugations that provide excellent flexibility and crush resistance for wire sheathing.
Advanced Cooling & Haul-Off: A multi-stage water cooling tank ensures rapid and uniform cooling of the pipe, locking in the corrugated shape. The synchronized servo-driven haul-off unit provides precise traction control for stable production speeds.
Intelligent Control System: The entire line is managed by a centralized PLC with a user-friendly touchscreen HMI. Operators can monitor all parameters—temperature, speed, pressure—and store recipes for different pipe specifications, ensuring repeatability and ease of use.
Robust Construction & Safety: The machine frame is constructed from heavy-duty steel for vibration-free operation. Safety features include emergency stops, protective guards, and electrical interlocks, designed with operator safety as a priority.
Customization & Flexibility: The line can be configured to produce a wide range of diameters and wall thicknesses. Options include automatic cutting units, coiling systems, or straight-line cutting and stacking, tailored to the client's end-use requirements.
Benefits for Your Business:
Increased Productivity: The high-speed design dramatically boosts output, allowing you to meet large orders and scale your business efficiently.
Superior Product Quality: Consistent processing parameters yield pipes with excellent dimensional accuracy, smooth surfaces, and reliable mechanical properties for demanding wire sheath applications.
Reduced Operating Costs: Energy-efficient drives, minimal material waste, and low maintenance requirements contribute to a favorable cost-per-meter produced.
Operational Simplicity: The automated control system reduces manual intervention, lowers labor skill requirements, and minimizes human error.
Market Adaptability: The ability to quickly switch between different pipe sizes and materials lets you respond flexibly to changing market demands.
Frequently Asked Questions (FAQ):
Q1: What is the main advantage of a corrugated pipe for wire sheathing?
A: Corrugated pipes offer superior flexibility, making them easy to install around corners and through confined spaces. The corrugated structure also provides excellent crush resistance and mechanical protection for the wires inside, which is crucial for both above-ground and underground electrical applications.
Q2: Can this line process materials other than PVC and PE?
A: Yes, the extrusion line is designed to be versatile. With appropriate screw and barrel configurations and temperature profile adjustments, it can also process other thermoplastics like Polypropylene (PP). Please consult with our engineers regarding your specific material requirements.
Q3: How is the production speed determined?
A: The maximum production speed depends on several factors, including the pipe diameter, wall thickness, material type (e.g., PVC vs. HDPE), and the desired cooling time. Our technical team will work with you to determine the optimal speed for your target specifications during the project planning phase.
Q4: What level of automation does the control system offer?
A: The PLC-based system offers a high degree of automation. Key functions include recipe storage for different products, real-time monitoring of all critical parameters (temperatures, speeds, pressures), fault diagnosis, and data logging. This allows for consistent, repeatable production with minimal operator input.
Q5: What after-sales support do you provide?
A> Our support package typically includes detailed installation guidance (manuals, videos), comprehensive operator training at your site or our factory, a standard warranty period, and the availability of spare parts. We also provide remote technical support. Specific terms are detailed in our sales contract.
Q6: Is the machine suitable for a factory with limited space?
A: The layout of the extrusion line can be customized to some extent. While it is a continuous production line requiring a certain footprint, our engineers can propose space-efficient configurations during the design phase to fit your available factory layout.
Q7: How energy-efficient is this extrusion line?
A: The line incorporates several energy-saving features. These include high-efficiency servo motors for the extruder and haul-off, well-insulated heating zones on the extruder barrel to reduce heat loss, and the potential for heat recovery systems (optional). This design helps lower your overall electricity consumption.
Q8: What is the typical lead time for delivery and installation?
A: Lead time varies based on the specific configuration and customization level. For a standard model, it generally ranges from 60 to 90 days after order confirmation and down payment. Installation and commissioning timelines are project-specific and will be planned collaboratively.
Choosing Qingdao Yongke Machinery is a decision backed by solid credentials and a proven global track record. Our adherence to ISO9001 quality management, ISO14000 environmental standards, and OHSAS18001 occupational health and safety systems ensures every extrusion line is built with precision and reliability. With an annual export value consistently between US$1 Million and US$1.5 Million, we have demonstrated our capability to serve and satisfy a diverse international clientele from North America to Oceania.
This High-Speed PVC/PE Corrugated Pipe Extrusion Line is more than just machinery; it's a productivity partnership. It empowers you to manufacture a critical component for the electrical industry with confidence, efficiency, and quality that meets global expectations. Let us help you elevate your production capabilities.
Contact us today to discuss your project requirements, request a detailed quotation, or arrange a visit to our facility in Qingdao. Our technical team is ready to provide expert consultation and tailor a solution that perfectly aligns with your production goals.
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