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Help CenterHeavy Duty Plastic Pipe Extrusion Machine With PLC Control and Automatic Cutting
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As a leading manufacturer with over a decade of experience in plastic machinery, Qingdao Yongke Machinery Co., Ltd. proudly presents our Heavy Duty Plastic Pipe Extrusion Machine with PLC Control and Automatic Cutting. Engineered in our 10,000-30,000 square meter facility, this machine represents the culmination of our expertise in serving global markets from North America to Southeast Asia. It is designed for manufacturers seeking reliable, high-output, and intelligent production of plastic pipes for various industrial and construction applications. Our commitment to quality management, evidenced by our ISO9001 certification, ensures every machine delivers consistent performance and durability.
This extrusion line is engineered for continuous, stable production of high-quality plastic pipes. Its core strength lies in the seamless integration of a robust extrusion unit with advanced automation, significantly reducing manual intervention and operational costs. The machine is highly adaptable, capable of processing materials like HDPE, PVC, and PPR to produce pipes for water supply, drainage, gas distribution, and electrical conduits.
Intelligent PLC Control System: The heart of the machine is a user-friendly PLC (Programmable Logic Controller) paired with a color touch-screen Human-Machine Interface (HMI). This system allows for precise control over all critical parameters, including screw speed, heating zone temperatures, haul-off speed, and cutting length. Operators can store and recall recipes for different pipe specifications, ensuring quick changeovers and repeatable quality.
High-Efficiency Heavy-Duty Extruder: The machine features a gear-driven, hard-coated screw and barrel manufactured from high-grade nitrided steel for exceptional wear resistance and long service life. The barrel is equipped with multiple heating zones with advanced air or water cooling for precise thermal control, ensuring uniform plasticization and melt consistency.
Fully Automatic Flying Cutter: The integrated automatic cutting system synchronizes perfectly with the pipe extrusion speed. It employs a servo-driven flying cutter that moves with the pipe, ensuring clean, burr-free cuts with precise length accuracy (±1mm). This eliminates the need for manual marking and cutting, boosting productivity and ensuring a professional finish.
Comprehensive Downstream Equipment: The line is typically supplied as a complete system, which may include a vacuum sizing tank for precise diameter calibration, multiple water cooling tanks, a haul-off unit with caterpillar tracks, and a pipe stacking or coiling system. This turn-key solution ensures smooth operation from raw material to finished pipe.
Robust Construction & Safety: Built with heavy-duty steel frames and industrial-grade components, the machine is designed for 24/7 operation in demanding environments. Safety features include emergency stop buttons, motor overload protection, and thermal protection on heaters, aligning with our commitment to operational safety standards.
The machine's technical specifications can be customized to meet specific production goals. Below is a reference table for common configurations:
| Parameter | Specification / Option |
| Applicable Materials | HDPE, PVC, PPR, PE, etc. |
| Extruder Screw Diameter | 65mm, 90mm, 120mm, 150mm (Customizable) |
| Pipe OD Range | 20mm - 630mm (Depends on die head & configuration) |
| Control System | Siemens/Mitsubishi PLC & Touch Screen |
| Main Drive Motor Power | Customized based on screw size and output |
| Heating Power | Zoned heating, total power varies |
| Cutting Accuracy | ±1 mm |
| Cooling Method | Vacuum Sizing Tank + Spray or Immersion Cooling |
Choosing our extrusion line brings tangible benefits to your operation. You gain enhanced production efficiency through automation, superior product consistency via precise PLC control, and reduced labor dependency. The machine's durability minimizes downtime and maintenance costs, providing a strong return on investment. Furthermore, its flexibility allows you to expand your product range and quickly respond to market demands.
Backed by our established presence since 2010 and an annual export value reaching up to US$1.5 Million, we have built a solid reputation for reliability across diverse markets from Eastern Europe to Oceania. Our integrated management system certifications (ISO9001, ISO14000, OHSAS18001) are not just badges but a testament to our systematic approach to quality, environmental responsibility, and occupational health and safety in every machine we build. We offer comprehensive technical support and after-sales service to ensure your production line runs smoothly. For a detailed quotation or to discuss how this heavy-duty pipe extrusion machine can be tailored to your specific needs, please contact our sales team today.
Frequently Asked Questions (FAQ)
What is the maximum production speed this machine can achieve?
Production speed is highly dependent on the pipe material, diameter, and wall thickness. For example, producing a 110mm HDPE pipe, speeds of 2-4 meters per minute are typical. Our engineers can provide more precise estimates based on your target specifications.Can this machine produce both single-wall and corrugated pipes?
This standard configuration is optimized for solid-wall pipe production. For corrugated pipes, additional specialized modules like a corrugator mold are required. We can provide complete corrugated pipe production lines upon request.How long does it take to change the die head for a different pipe size?
With proper tools and training, a die head changeover can typically be completed within 2-4 hours. The PLC's recipe function significantly speeds up the parameter resetting process after the mechanical change.What kind of after-sales service and warranty do you provide?
We offer a standard 12-month warranty for the main machine. Our service includes remote online support, detailed operation manuals, and the option for our engineers to conduct installation and training at your site. Spare parts are readily available.Is the electrical system compatible with our local power standards?
Yes. We configure the machine's electrical system according to the destination country's standards. Common configurations are for 380V/415V, 3-phase, 50Hz or 60Hz power supply. Please specify your requirements during inquiry.Can the machine handle recycled plastic materials?
Yes, it can process a certain percentage of clean, uniformly granulated recycled material mixed with virgin resin. For high-ratio or challenging recycled feeds, we recommend specifying this requirement so we can configure the screw design and drive power accordingly.Do you provide the molds (die heads) for specific pipe sizes?
Yes, we are a full-solution provider. We design and manufacture custom die heads and sizing sleeves based on the exact pipe dimensions (OD, wall thickness) and material you intend to use.What is the lead time for such a machine?
The standard production lead time is approximately 45-60 days after order confirmation and receipt of deposit, depending on the machine configuration and current production schedule. Exact timing will be confirmed with your order.
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