Continuous High Efficiency Ball Mill Plant
Product Spotlights
2.Ultra-high grinding efficiency
3.Large throughput capacity
4.Low energy consumption design
5.Uniform final particle size
6.Full-process automatic control
7.High wear-resistant lining
8.Stable long-term running
Plant Introduction
This continuous high efficiency ball mill plant is a full-set large-scale continuous grinding system tailored for large and medium-sized mineral processing plants. It integrates feeding, grinding, classifying, conveying and automatic control modules, covering full-series configurations from small 5t/h units to large 200t/h industrial systems. It supports 24-hour uninterrupted high-load operation, and can be widely used in the grinding scenarios of various ores such as copper, lead-zinc, iron, gold and non-metallic minerals, which is the core grinding system to ensure the high-efficiency and stable production of the concentrator.
Working Principle
The system adopts a closed-circuit continuous operation mode. The raw ore is continuously and stably fed into the high-efficiency ball mill through the quantitative feeding device. The heavy-duty cylinder rotates at a precisely controlled constant speed, driving the graded high-chromium wear-resistant steel balls to rise to the optimal height along the optimized liner and then fall in a parabolic trajectory, completing the efficient crushing and grinding of materials. The ground pulp is sent to the classifier for classification, the coarse-grained underflow returns to the ball mill for regrinding, and the qualified fine-grained overflow pulp that meets the subsequent beneficiation fineness requirements is stably output, realizing the fully automated continuous grinding process.
Core Features
This plant has multiple significant advantages. The optimized closed-circuit grinding configuration greatly improves the grinding efficiency, and the unit processing capacity is more than 30% higher than that of ordinary open-circuit grinding systems. The full-process automatic control system realizes unattended operation, effectively reducing labor costs. The energy-saving design cuts the power consumption per ton of ore by more than 20%, significantly reducing the long-term operation cost. The heavy-duty enhanced structure can adapt to long-term 24-hour continuous operation, with extremely low failure rate and long service life. It supports customized configuration according to different ore properties and processing capacity requirements, with strong adaptability.
Technical Specifications
| Model | Cylinder RPM (r/min) | Ball Load (t) | Feeding Size (mm) | Discharging Size (mm) | Capacity (t/h) | Motor Model | Power (kW) | Weight (t) |
| MQG600*1800 | 45.5 | 0.5 | ≤ 10 | 0.074-0.5 | 0.2-0.5 | Y160M-6 | 7.5 | 2.5 |
| MQG900*1800 | 38 | 1.8 | ≤ 20 | 0.074-0.6 | 0.8-2 | Y180L-6 | 15 | 5.8 |
| MQG900*3000 | 37.4 | 2.7 | ≤ 20 | 0.074-0.3 | 0.8-3 | Y200L2-6 | 22 | 7.5 |
| MQG1200*2400 | 32 | 4.8 | ≤ 25 | 0.074-0.6 | 1.5-4 | Y225M-6 | 30 | 9.8 |
| MQG1200*4500 | 30 | 5.2 | ≤ 25 | 0.074-0.6 | 1.5-6 | Y280S-6 | 45 | 13.2 |
| MQG1300*4000 | 36 | 5.8 | ≤ 25 | 0.074-0.6 | 2-6 | Y280S-8 | 45 | 14.8 |
| MQG1500*3500 | 28.8 | 8.3 | ≤ 25 | 0.074-0.6 | 3-6 | YR280M-8 | 90 | 17.6 |
| MQG1500*4500 | 28.8 | 10 | ≤ 25 | 0.074-0.4 | 4-8 | JR125-8 | 95 | 22.3 |
| MQG1500*5700 | 28.8 | 12 | ≤ 25 | 0.074-0.4 | 5-10 | JR126-8 | 110 | 26.7 |
| MQG1500*6400 | 28.8 | 13 | ≤ 25 | 0.074-0.4 | 8-12 | JR127-8 | 130 | 29.2 |
| MQG1830*3600 | 24.5 | 12 | ≤ 25 | 0.074-0.4 | 5-10 | JR127-8 | 130 | 31.4 |
| MQG1830*5400 | 24.5 | 15 | ≤ 25 | 0.074-0.4 | 5-20 | JR137-8 | 210 | 33.6 |
| MQG1830*6400 | 24.5 | 19 | ≤ 25 | 0.074-0.4 | 6-25 | JR137-8 | 210 | 36.5 |
| MQG1830*7000 | 24.5 | 20 | ≤ 25 | 0.074-0.4 | 8-30 | JR138-8 | 245 | 39.6 |
| MQG2100*3600 | 24.1 | 21 | ≤ 25 | 0.074-0.6 | 8-20 | YR355L1-8 | 210 | 43.2 |
| MQG2100*4500 | 24.57 | 26 | ≤ 25 | 0.074-0.6 | 8-35 | JR138-8 | 280 | 53.6 |
| MQG2200*3600 | 21.8 | 22 | ≤ 25 | 0.074-0.6 | 9-25 | JR138-8 | 245 | 47.8 |
| MQG2200*4500 | 21.4 | 27 | ≤ 25 | 0.074-0.6 | 10-30 | JR138-8 | 280 | 54.7 |
| MQG2200*7500 | 21.8 | 35 | ≤ 25 | 0.074-0.6 | 10-40 | JR158-8 | 380 | 68.4 |
| MQG2200*9000 | 21.4 | 36 | ≤ 25 | 0.074-0.6 | 10-45 | JR1510-8 | 475 | 76.5 |
| MQG2400*3600 | 21.26 | 26 | ≤ 25 | 0.074-0.6 | 10-40 | JR138-8 | 280 | 63.8 |
| MQG2400*7000 | 21.8 | 36 | ≤ 25 | 0.074-0.6 | 10-45 | JR1510-8 | 475 | 82.4 |
| MQG2400*8000 | 21.8 | 42 | ≤ 25 | 0.074-0.6 | 13-50 | JR630-8 | 560 | 85.7 |
| MQG2400*10000 | 21 | 65 | ≤ 25 | 0.074-0.6 | 15-60 | YR560-8 | 710 | 88.6 |
| MQG2600*8000 | 19.6 | 52 | ≤ 25 | 0.074-0.6 | 16-70 | JR1512-8 | 630 | 97.8 |
| MQG2700*3600 | 21.4 | 39 | ≤ 25 | 0.074-0.4 | 13-75 | JR158-8 | 380 | 86.8 |
| MQG2700*4500 | 21.4 | 43 | ≤ 25 | 0.074-0.4 | 13-90 | JR1510-8 | 475 | 91.8 |
| MQG3000*5400 | 19 | 58 | ≤ 25 | 0.074-0.6 | - | TDMK-30 | 630 | 119.7 |
| MQG3000*9000 | 18.3 | 78 | ≤ 25 | 0.074-0.4 | 20-90 | YR1000-8/1180 | 1000 | 152.4 |
| MQG3000*11000 | 18 | 100 | ≤ 25 | 0.074-0.6 | 30-90 | YR6306-8 | 1120 | 166.7 |
| MQG3200*3600 | 18.6 | 56.5 | ≤ 25 | 0.074-0.6 | 20-80 | YR6302-8 | 630 | 127.4 |
| MQG3200*4500 | 18.6 | 65 | ≤ 25 | 0.074-0.6 | 20-90 | YR6302-8 | 800 | 138.6 |
| MQG3200*5400 | 18 | 72 | ≤ 25 | 0.074-0.6 | 30-100 | YR1000-8 | 1000 | 146.7 |
| MQG3200*9000 | 18 | 85 | ≤ 25 | 0.074-0.6 | 30-100 | YR6302-8 | 1250 | 168.6 |
| MQG3600*4500 | 18 | 86 | ≤ 25 | 0.074-0.6 | 30-100 | YR6302-8 | 1250 | 158.7 |
| MQG3600*6000 | 18 | 117 | ≤ 25 | 0.074-0.6 | 45-180 | - | 14000 | 195.6 |
| MQG4000*6000 | 16.9 | 145 | ≤ 25 | 0.074-0.6 | 60-230 | - | 1800 | 221.7 |
| MQG4500*6000 | 15.6 | 180 | ≤ 25 | 0.074-0.6 | 80-300 | - | 2300 | 269.6 |
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