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Help CenterIndustrial-Grade CIPP Liner Manufacturing Equipment With Touchscreen HMI
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CIPP Pipe Liner Production Machine
What is CIPP Fiber Liner
Cured-in-place pipe lining, or CIPP, is a modern-day trenchless solution for rehabilitating damaged underground drains, sewer and portal water lines without the need for excavation.
It begins with magicians performing a video inspection of the pipe system to locate the damage. After identifying the damage, jetting or the use of high-pressure water jets is performed to clean the pipe. Then insert a flexible CIPP liner hose made of resin-impregnated fabric into the damaged pipe, which is inflated and cured using heat (steam or hot water) or UV light. Finally, the liner is deflated, leaving a new pipe inside.
Cured-in-place pipelining process to restore pipe structural integrity, eliminate infiltration and root ingress, protect pipelines from chemical attack, improve water quality and increase pipeline flow capacity.
In other words, CIPP lining bypasses the need for replacement by extending the lifespan of existing pipes.
Main Attributes of Cured-in-Place Pipe Lining?
There are particular attributes make CIPP trenchless technology particularly desirable:
Cost-Effective
CIPP lining's positive reception is due to its perceptual cost-effectiveness Pipe lining services cost more upfront on average but are more affordable in the long run.
The following items will further explain the cost-effective nature of CIPP lining
Big range: Diameter from 6” (150mm) to 94” (2400mm), and in thicknesses from 2.4mm to 22mm in 1mm increments.
Fast and efficient
CIPP lining is a fast and efficient pipe line rehabilitating method. Contrary to traditional practices, CIPP is completed in several hours. Less time for the project indicates fewer labor costs.
Renovation of pipelines that are inaccessible for traditional excavation methods
Unlike traditional methods, CIPP lining does not require the excavation of yard, pavement or driveway.
Long-lasting: Fully structural repair designed to be a 50-year solution
Useful for various applications: Glass matrix in the lining material increases structural strength, mitigates shrinkage and allows for a thin wall to repair the cast-iron pipe, concrete pipe or plastic pipe.
Low coefficient of friction improves flow efficiency.
Eliminates disruption to traffic caused by open excavation.
Can be used immediately after installation.
CIPP Fiber Liner Hose Production Line
This production line adopts the latest technology to produce the CIPP (Cured In Place Pipe) fiber liner hose. The online fully automatic and high precision resin metering and mixing system, fully automatic powerful vacuum system, ultra-flat impregnation and flatting system to ensure the high production speed, fully impregnation of fiber and resin, uniform thickness and lower resin consumption.
（1）Dry Liner Production
The dry liner machine fold inner film, multi-layer fiber fabric, non-woven fabric and outer film into dry liner hose automatically.
（2）High precision and automatic metering and mixing system
The system is equipped individual raw material supplying unit, and water heating constant temperature tank to keep stable the resin viscosity. The resin and additives is metered, mixed and injected to the dry liner hose high precisely by full closed high precision metering pump.
3）Strong vacuum and resin injection
Fully automatic powerful vacuum pump system what is equipped several vacuum pumps what works automatically and are controlled by PLC. This system guarantee the vacuum of dry liner hose before resin injection, also improve the impregnation of fiber and resin.
（4）Liner Flatten
With ultra-flat platform and multi automatic flatten trolleys to flatten the fiber liner with resin in order to make the liner thickness uniform and fully impregnated.
（5）Folded and package
Qualified finished product will be folded in the wooden package.
Specification
Min. Dia mm |
Max. Dia mm |
Capacity m/shfit |
Area |
|
STL-800 |
200 |
800 |
300-600 |
45*4*5*2 |
STL-1500 |
200 |
1500 |
200-500 |
50*5*5*2 |
STL-2000 |
300 |
2000 |
200-500 |
55*7*5*2 |
This system integrates several key features and advantages:
Advanced Control System: The central component is a state-of-the-art Touchscreen Human-Machine Interface (HMI). This intuitive interface allows operators to monitor and control the entire manufacturing cycle with ease, from resin impregnation parameters to curing temperatures and cycle times. It reduces manual errors, simplifies complex procedures, and provides real-time data logging for quality assurance.
Precision Manufacturing Process: The equipment is designed for the complete fabrication of CIPP liners, ensuring uniform resin saturation, accurate dimensional control, and consistent material properties. This results in liners that meet strict specifications for various pipe rehabilitation projects.
Scalable and Customizable Design: We understand that production needs vary. Our equipment framework is adaptable, allowing for configuration to handle different liner diameters, lengths, and material types. This flexibility ensures the machine can grow with your business.
Enhanced Safety and Ergonomics: Built with industrial-grade safety protocols, the system includes features to protect operators. The clear HMI interface and automated controls minimize direct handling of materials during critical stages, promoting a safer work environment.
Durability and Low Maintenance: Constructed from high-quality steel and components, the machinery is built for longevity and continuous operation in industrial settings. Its design focuses on reliability, reducing downtime and maintenance costs.
The benefits for your business are clear:
Increased Production Efficiency: Automation and precise control shorten cycle times and improve output consistency.
Improved Product Quality: Uniform processing ensures every liner meets high standards, reducing waste and rework.
Operational Cost Reduction: Lower labor dependency, minimized material waste, and reduced downtime contribute to better cost management.
Competitive Advantage: Enables you to offer reliable, high-quality liners, enhancing your reputation in the pipeline rehabilitation market.
Ease of Training and Operation: The user-friendly HMI simplifies operator training and daily use, even for complex processes.
Backed by Qingdao Yongke Machinery's solid manufacturing foundation—established in 2010, operating from a 10,000-30,000 square meter facility, and supported by a team of 51-100 dedicated professionals—this equipment is a product of rigorous quality management systems. Our certifications, including ISO9001, reflect our commitment to consistent quality and operational excellence. With an annual export value reaching US$1-1.5 Million and a proven global footprint across markets from North America to Southeast Asia, we have the experience and capacity to deliver reliable industrial solutions. This Industrial-Grade CIPP Liner Manufacturing Equipment is not just a machine; it's a partnership in enhancing your manufacturing capabilities. We encourage you to contact us to discuss how this advanced system can be tailored to meet your specific production goals and drive your business forward.
Frequently Asked Questions (FAQ)
What is the main advantage of the touchscreen HMI in this equipment?
The touchscreen HMI provides an intuitive, centralized control point. It allows for easy programming of process parameters, real-time monitoring of all stages, and access to historical data, significantly reducing operator error and simplifying complex procedures.Can this equipment manufacture liners for different pipe diameters?
Yes. The design is scalable and customizable. We can configure the system to accommodate a wide range of liner diameters and lengths based on your specific project requirements.How automated is the manufacturing process?
The process is highly automated for key stages such as resin impregnation control, curing temperature management, and cycle timing. This automation ensures consistency, efficiency, and reduces manual labor involvement.What kind of training is required for operators?
Due to the user-friendly HMI interface, operator training is streamlined. We provide comprehensive operational manuals and can offer training support. The system is designed to be learned quickly by personnel with basic technical understanding.Is the equipment suitable for continuous, high-volume production?
Absolutely. Built with industrial-grade components and a robust steel frame, it is engineered for durability and reliable performance in continuous operation environments, supporting high-volume manufacturing needs.What safety features are incorporated?
The system includes integrated safety protocols within the control logic, and the automation reduces direct operator contact with materials during critical processes. Specific safety mechanisms are customizable based on the final configuration.Can the equipment be integrated with other factory systems?
The control system, based on a PLC, offers compatibility for integration with broader factory management or data systems. Details can be discussed during the configuration phase.What is the typical lead time for delivery and installation?
Lead time depends on the specific model and customization requirements. As an experienced exporter with a significant annual export volume, we have efficient logistics processes. Accurate timelines can be provided upon request based on your order details.
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