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1.Product Introduction
The high-efficiency thickener is a specialized piece of equipment designed for solid-liquid separation and concentration processes. Its core lies in significantly enhancing sedimentation efficiency and processing capacity through optimized structural design and control systems. This equipment is widely used in mining, metallurgy, chemical engineering, and wastewater treatment sectors, aiming to improve production efficiency and resource utilization.
2.Application
Its applications are extensive, primarily covering the following fields:
Mining: Used for dewatering various metal and non-metal ores, mineral processing water treatment, and tailings management.
Metallurgy and Chemical Industry: Processes slurries in related manufacturing processes to achieve solid concentration and liquid clarification.
Environmental Protection and Water Treatment: Suitable for industrial wastewater treatment, enabling sludge concentration and clear water recovery.
3.Working Principle
High-efficiency thickeners typically consist of a circular thickening tank and a rake device. During operation, slurry containing solid particles enters the tank, where the solids settle under gravity. The upper layer of pulp gradually transforms into clear water (overflow), achieving separation. Slurry settled at the tank bottom is continuously discharged by the rake device (underflow), while clear water overflows from the top. The new high-efficiency thickener incorporates a flocculant-assisted dewatering function. By optimizing equipment structure and flocculant addition, it accelerates the concentration process, enhancing underflow concentration and processing capacity.
4.Advantages
High-efficiency processing capacity: High concentration and raking efficiency, with processing capacity typically three to five times that of conventional thickening machines.
Advanced feeding system: Features a high-efficiency feed well with tangential feeding, degassing, and energy dissipation functions, equipped with a distribution plate to optimize utilization of the tank's effective area. Proprietary feed dilution technology (including self-dilution and forced dilution) achieves optimal slurry dilution for enhanced energy efficiency and environmental sustainability.
Superior Clarification Performance: Overflow solids content maintained below 300 ppm with crystal-clear effluent suitable for industrial reuse, delivering cost-effective and eco-friendly solutions.
Intelligent automation: Equipped with an expert control system that continuously monitors and adjusts concentration, flow rate, pressure, sludge layer height, underflow flow rate/concentration, and chemical dosage in real time. Features include automatic rake lifting, flocculant dosing, and underflow discharge pump control.
Robust Drive and Protection: The drive system employs an over-weight design and high-torque configuration, ensuring uninterrupted operation even under extreme conditions. A hydraulic control system provides triple overload protection: torque alarm, electrical shutdown, and overflow. The rake frame incorporates overpressure protection technology, with a design torque exceeding conventional standards by over 30%. It automatically lifts when torque increases.
Low Operating Costs: Proprietary dilution technology and precise flocculant dosage control reduce energy consumption and chemical usage, thereby lowering operational expenses.
High Reliability and Long Service Life: Core components utilize top-tier, high-reliability materials, ensuring equipment longevity exceeding 20 years. The structure employs corrosion-resistant steel for exceptional stability.
5.Technical Specifications
| Model | Tank Diameter (m) | Tank Height (m) | Sedimentation Area (m2) | Rotation of Rake (r/min) | Lifting Rake Height (m) | Drive Motor Model | Drive Motor Power (kw) | Lifting Motor Model | Lifting Motor Power (kw) | Tank Weight (t) | Total Weight (t) | Note |
| GX-3.6 | 3.6 | 1.7 | 10 | 1.1 | 0.2 | Y100L-6 | 1.5 | PZ0.8AB | 0.8 | 2.8 | 6.7 | The pool |
| GX-5.18 | 5.182 | 2.134 | 21 | 0.8 | 0.3 | Y132M1−6 | 4 | PZ0.8AB | 1.5 | 5.3 | 10.5 | The pool |
| GX-9 | 9 | 2.8 | 63.6 | 0.47 | 0.4 | Y132M2−6 | 5.5 | Y132S-8 | 3 | 12.7 | Cement pond | |
| GX-12 | 12 | 3.6 | 110 | 0.35 | 0.5 | Y160M-6 | 7.5 | Y132S-4 | 5.5 | 16.4 | Cement pond | |
| GX-15 | 15 | 3.6 | 176 | 0.35 | 0.5 | Y160M-6 | 11 | Y132S-4 | 5.5 | 20.3 | Cement pond |
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