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Help CenterEnergy-Efficient Skid-Mounted Integrated Evaporator, 380V 55kW, PLC HMI Touch Screen, Auto Cleaning
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Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents our Energy-Efficient Skid-Mounted Integrated Evaporator, a state-of-the-art solution designed for industrial wastewater concentration and volume reduction. This system operates on 380V with a robust 55kW heating capacity, featuring a PLC HMI Touch Screen for intuitive control and an Auto Cleaning function that minimizes downtime. As a leading manufacturer established in 2015 with a factory spanning 10,000–30,000 square meters and an annual export value exceeding US$10 million, we deliver reliability and innovation in every unit.
Our evaporator integrates the heat exchanger, vacuum system, and control panel on a single skid, significantly reducing installation footprint and complexity. The energy-efficient design recovers latent heat through mechanical vapor compression, achieving up to 50% lower energy consumption compared to traditional thermal evaporators. Combined with automated cleaning cycles that remove scaling without manual intervention, this system ensures continuous high-efficiency operation even with challenging waste streams.
Key Features & Technical Benefits
- Energy Efficiency: Mechanical vapor recompression (MVR) technology drastically reduces power consumption. Typical specific energy consumption is 20–40 kWh per ton of water evaporated, depending on feed composition.
- PLC HMI Touch Screen: User-friendly interface displays real-time parameters (temperature, vacuum, liquid level, flow rate) and allows easy adjustment of setpoints. Remote monitoring and data logging are supported via optional ethernet module.
- Auto Cleaning System: Programmable automatic cleaning cycles (chemical or mechanical) prevent scale build-up and maintain evaporation efficiency. The system can be set to clean every 8–24 hours based on water hardness and contaminant load.
- Skid-Mounted & Integrated Design: All components—evaporator vessel, condenser, heat exchanger, pumps, control panel, and piping—are mounted on a single heavy-duty steel skid. This minimizes on-site installation work, reduces piping connections, and allows quick relocation if needed.
- Robust Construction: High-quality stainless steel (SS304 or SS316L optional) construction ensures corrosion resistance and long service life. The system is designed for continuous operation under harsh industrial conditions.
- Wide Application: Suitable for treating wastewater from chemical, pharmaceutical, food & beverage, electroplating, landfill leachate, and textile industries. The evaporator can handle high TDS (total dissolved solids) up to 300,000 ppm and high COD loads.
Technical Specifications
| Parameter | Value |
|---|---|
| Model | CQ-MVR-55 (example) |
| Power Supply | 380V / 50Hz / 3 Phase (customizable for 60Hz) |
| Rated Power | 55 kW |
| Evaporation Capacity | 1,000–2,000 L/h (depending on concentration and temperature) |
| Operating Temperature | 60–90°C (adjustable) |
| Vacuum Degree | -0.05 to -0.08 MPa |
| Control System | Siemens/Delta PLC + 7-inch HMI Touch Screen |
| Cleaning Method | Automatic CIP (Clean-in-Place) with programmable cycles |
| Material | SS304 / SS316L (optional) |
| Skid Dimensions (L×W×H) | ~4000×2000×2500 mm (customizable) |
Why Choose Qingdao Conqinphi?
As a manufacturer with over 200 employees and an extensive factory covering 10,000–30,000 sqm, we have the capacity to deliver high-quality evaporators on time. Our company has achieved multiple management system certifications including ISO9001, ISO14000, OHSAS18001, HACCP, TL900, QS9000, SA8000, ISO17799, ISO10441, ISO16949, TS16969, ISO19011:2000, and more, reflecting our commitment to quality, environmental responsibility, and occupational health & safety. With annual export values between US$10 million and US$50 million, we serve global markets across North America, South America, Europe, Asia, Africa, and Oceania. Our products are shipped from the Port of Qingdao, ensuring efficient logistics.
This energy-efficient skid-mounted integrated evaporator represents the pinnacle of our design philosophy: maximize performance while minimizing operating costs. The integrated auto-cleaning feature alone can save thousands of dollars annually in manual labor and chemical cleaning agents. Whether you need to treat high-salinity wastewater, recover valuable byproducts, or reduce disposal volumes, this system offers a reliable, low-maintenance solution. Contact our team today to discuss your specific application and receive a tailored quotation.
Frequently Asked Questions
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Q: How does the auto cleaning system work?
A: The PLC controls scheduled cleaning cycles. During cleaning, a pre-programmed sequence of water and/or dilute acid rinses is circulated through the heat exchanger and evaporator chamber to remove scale. The cleaning frequency and duration are adjustable via the touch screen. The system can also be equipped with a spray ball for effective cleaning of vessel walls. -
Q: Can this evaporator handle high-viscosity or foaming wastewater?
A: Yes, the system is designed with a flexible control logic that can adjust vacuum and temperature to mitigate foaming. For high-viscosity fluids, optional mechanical scrapers or agitated thin-film designs can be integrated. We recommend providing a sample for pilot testing to optimize parameters. -
Q: What is the typical payback period for energy savings?
A: The payback depends on local electricity costs and wastewater volume. In many cases, the MVR technology reduces energy costs by 50–70% compared to traditional steam-driven evaporators, leading to a payback period of 12–24 months for continuous operations. -
Q: Is the PLC HMI interface available in multiple languages?
A: Yes, the touch screen supports English, Chinese, Spanish, French, and other languages upon request. The software can be customized to include specific alarm messages and operation guides in your preferred language. -
Q: What power supply options are available besides 380V/55kW?
A: We can customize the voltage and frequency for different regions (e.g., 220V/60Hz, 415V/50Hz, 480V/60Hz). Power ratings can also be adjusted from 30 kW to 200 kW to match capacity requirements. Please specify your local power grid parameters when inquiring. -
Q: How long does installation take?
A: Since the system is skid-mounted, installation involves connecting the feed and discharge pipes, electrical supply, and optional exhaust vent. Typically, a crew of 2–3 technicians can complete installation within 1–2 days. We provide on-site commissioning support if required. -
Q: What maintenance is required?
A: Routine maintenance includes checking pump seals, inspecting vacuum pump oil, verifying sensor calibration, and ensuring cleaning solution levels. The auto cleaning system reduces manual intervention. A comprehensive maintenance schedule is provided in the user manual. Spare parts are readily available from our global distribution network.
Contact Us Today
For more information or to request a quote, please reach out to our sales team at Qingdao Conqinphi. We are dedicated to providing customized solutions that meet your environmental and economic goals.
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