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Help CenterPrefabricated Skid-Mounted Evaporator for Food & Beverage Processing, CIP Capable
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. As a trusted manufacturer established in 2015, we specialize in advanced environmental and processing equipment for the food and beverage industry. Our Prefabricated Skid-Mounted Evaporator for Food & Beverage Processing, CIP Capable is engineered to optimize your production efficiency while meeting strict sanitary standards. This compact, pre-assembled solution integrates all critical components onto a single skid, reducing installation time and footprint, and is fully equipped with a Clean-in-Place (CIP) system for effortless hygiene maintenance.
Designed with your operational challenges in mind, this evaporator delivers consistent, high-quality concentration of liquid products such as fruit juices, dairy, beer, and sauces. The prefabricated skid-mounted design ensures minimal on-site construction, lower labor costs, and faster commissioning. With our factory's 10,000-30,000 square meter facility and a team of 201-300 skilled employees, we guarantee precision engineering and rigorous quality control at every stage.
Key Features & Technical Specifications
- Prefabricated Skid Design: All components (heat exchanger, separator, condenser, pumps, valves, and controls) are pre-mounted on a structural steel skid. This reduces installation time by up to 50% compared to field-erected systems.
- CIP Capable: The integrated CIP system allows automatic cleaning of internal surfaces without disassembly, meeting HACCP and FDA guidelines for food safety. CIP cycles are programmable via the PLC controller.
- Material of Construction: Made from high-grade stainless steel (304 or 316L depending on product corrosive level), ensuring durability and resistance to acidic or alkaline food products.
- Energy Efficiency: Equipped with a mechanical vapor recompression (MVR) or thermal vapor recompression (TVR) option, reducing steam consumption by up to 30% compared to conventional evaporators.
- Automatic Control: PLC-based control system with HMI touch screen provides real-time monitoring of temperature, pressure, flow rate, and concentration. Data logging and remote access are optional.
- Compact Footprint: The skid-mounted design optimizes floor space, making it ideal for facilities with limited area. Standard sizes range from 2m x 3m to 3m x 6m, customizable.
- Wide Application: Suitable for concentrating fruit juices, milk, whey, sugar solutions, coffee extracts, beer, and liquid sugar. Handles low to high viscosity products.
- Compliance & Certifications: Manufactured in accordance with HACCP, ISO9001, ISO14000, OHSAS18001, and other international standards. Our quality management systems are certified (ISO9001, ISO14000, etc.).
| Parameter | Standard Range | Notes |
|---|---|---|
| Evaporation Capacity | 500 – 10,000 kg/h | Custom per application |
| Operating Pressure | -0.1 to 0.3 MPa (g) | Vacuum or pressurized |
| Temperature Range | 40°C – 120°C | Depends on product |
| CIP Cleaning Flow | Up to 10 m³/h | Programmable cycles |
| Power Supply | 380V / 50Hz / 3-phase | Other voltages available |
Benefits for Your Food & Beverage Business:
- Hygiene Assurance: The CIP system eliminates manual cleaning, reducing contamination risks and downtime.
- Fast ROI: Lower installation costs and energy savings deliver payback typically within 12-18 months.
- Scalability: Modular design allows easy expansion by adding additional skids or increasing capacity.
- Global Compatibility: Exported to over 50 countries across North America, Europe, Asia, and Africa; designed to meet local standards.
- After-Sales Support: Our 201+ employee team provides remote troubleshooting and on-site service worldwide from our Qingdao base.
Why Choose Qingdao Conqinphi?
With annual export value exceeding US$10 million, we have proven our capability to serve international clients reliably. Our factory spans over 10,000 square meters, housing state-of-the-art fabrication and testing facilities. We hold multiple certifications including HACCP, ISO9001, ISO14000, OHSAS18001, TL900, QS9000, SA8000, and more, ensuring that every evaporator meets rigorous quality and safety standards. Our products are trusted by leading beverage companies in Europe and North America. Contact us today to discuss your specific concentration needs – we offer free consultation and customized solutions.
Ready to streamline your production? Our team is available 24/7. Request a quote or technical datasheet by sending an inquiry. Let's build a partnership that enhances your processing efficiency and product quality.
Frequently Asked Questions (FAQ)
1. What is the typical lead time for a prefabricated skid-mounted evaporator?
Depending on configuration and capacity, standard units ship within 8-12 weeks after order confirmation. Custom designs may require 12-16 weeks. We provide a detailed schedule upon inquiry.
2. Can the evaporator handle high-viscosity products like concentrated syrup?
Yes, our design includes options for forced circulation and scraped surface heat exchangers that effectively handle viscous liquids up to 50,000 cP. Please provide product details for optimization.
3. Is the CIP system fully automatic? What cleaning solutions are used?
The CIP system is fully programmable via the PLC. Standard cycles use hot water, caustic (NaOH), and acid (HNO3) solutions. The system can be adapted to your specific cleaning protocol.
4. Do you provide installation and commissioning support?
Yes, we offer on-site supervision by our engineers (cost depends on location) and detailed installation manuals. Remote support is also available via video calls.
5. What certifications does your evaporator comply with?
Our equipment is designed to meet HACCP, ISO9001, ISO14000, OHSAS18001, and other standards. We can also provide CE, UL, or other certifications upon request (at additional cost).
6. Can I integrate this evaporator with my existing process line?
Absolutely. The skid includes standard flanged connections for inlet, outlet, steam, condensate, and CIP supply. Our engineering team will adapt the design to match your existing pipe and control schemas.
7. What is the warranty period?
Standard warranty is 12 months from commissioning or 18 months from shipment, whichever comes first. Extended warranties are available for purchase.
8. How do I determine the right capacity for my production?
We conduct a free feasibility assessment based on your feed rate, concentration target, and operating hours. Please share your product data, and we'll recommend the optimal model.
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