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1. Product Introduction
As a premier solution from a leading Chinese export hub for global mineral processing, our heavy-duty Flotation Cells represent the pinnacle of cost-effective, high-efficiency, and world-class mining equipment. Designed to meet and exceed strict international engineering standards (such as CE, ISO, and ASME), these flotation cells are exported globally to major mining jurisdictions across South America, Africa, Central Asia, and Australia.
We specialize in large-scale, robust flotation machinery engineered to handle diverse and complex ore bodies worldwide, including copper, gold, nickel, zinc, lithium, and iron ore. By leveraging China's advanced manufacturing supply chain, cutting-edge metallurgy, and highly competitive lead times, we provide global mining operators with a premium, plug-and-play flotation solution that drastically lowers Capital Expenditure (CAPEX) without ever compromising on metallurgical recovery or mechanical reliability.
2. Working Principle
The flotation cell achieves precise, high-throughput mineral separation through an optimized combination of mechanical slurry fluidics and forced aeration:
Slurry Intake & Chemical Conditioning: The finely ground mineral slurry, pre-conditioned with targeted chemical collectors and frothers, is continuously fed into the high-capacity flotation tank via an optimized feed box.
Forced Aeration & Precision Agitation: A premium, high-efficiency motor drives the rotor assembly via heavy-duty V-belts. Low-pressure air is injected from an external blower into the heart of the cell. The advanced Chinese-engineered impeller-stator system shears this air into an ultra-dense, uniform cloud of micro-bubbles, dispersing them evenly throughout the slurry matrix.
Hydrophobic Particle Attachment: Under the influence of the flotation reagents, the valuable target minerals (e.g., copper sulfides or gold-bearing pyrites) become hydrophobic. They securely attach to the rising micro-bubbles and buoyantly lift to the top of the pulp.
Continuous Froth Removal: The mineralized bubbles accumulate into a stable, high-grade froth layer at the surface. Heavy-duty mechanical paddles smoothly launder this froth as final concentrate, while the hydrophilic gangue (waste rock) passes through automated dart valves for the next stage of scavenging.
3. Key Features
Global Standards Compliance & Modular Design: Fully compliant with international mining regulations (CE, ISO9001, and global electrical grid configurations like 380V/460V/575V at 50Hz/60Hz). Features a highly modular, container-friendly design that dramatically reduces international shipping costs and simplifies on-site assembly in remote global regions.
World-Class Wear Materials & Longevity: To compete on the global stage, all high-wear components (impellers, stators, and tank liners) utilize premium, hot-molded polyurethane or high-chromium alloys. This guarantees a wear life that meets or exceeds western OEMs, significantly lowering Operational Expenditure (OPEX) and maintenance downtime.
Advanced Hydrodynamics for Superior Recovery: Designed with an optimized rotor-stator geometry that creates high bubble-particle collision rates while maintaining a tranquil froth-slurry interface. This drastically reduces short-circuiting and maximizes the recovery of both ultra-fine and coarse mineral particles.
Seamless Smart Automation Integration: Equipped with high-end, internationally sourced instruments (such as Siemens PLCs, E+H ultrasonic level sensors, and pneumatic actuators). The system integrates flawlessly into any global mine's centralized Distributed Control System (DCS), allowing for automated pulp-level management and precise air-flow adjustments.
Technical Specifications
Category |
Model |
Effective Volume |
Capacity |
Impeller |
Impeller RPM Motor Power |
(kW)-Agitating |
Motor Power |
Single Weight (t) |
XJK type |
XJK-0.35 |
0.35 |
0.18-0.4 |
300 |
480 |
1.5 |
0.75 |
0.6 |
XJK-0.62 |
0.3-0.9 |
350 |
400 |
3 |
1.1 |
0.9 |
||
XJK-1.1 |
0.6-1.6 |
500 |
330 |
5.5 |
1.1 |
1.3 |
||
XJK-2.8 |
1.5-3.5 |
600 |
280 |
11 |
1.5 |
2.5 |
||
XJK-5.8 |
5.8 |
5-7 |
750 |
240 |
15 |
1.5 |
3.6 |
|
SF type Flotation |
SF-0.37 |
0.37 |
0.2-0.4 |
300 |
352-442 |
1.5 |
0.55 |
0.5 |
SF-0.65 |
0.65 |
0.3-1.0 |
350 |
336 |
3 |
1.1 |
1 |
|
SF-1.2 |
1.2 |
0.6-1.6 |
450 |
298 |
5.5 |
1.1 |
1.5 |
|
SF-2.8 |
2.8 |
1.5-3.5 |
550 |
268 |
11 |
1.5 |
2.3 |
|
SF-4 |
4 |
2-4 |
650 |
237 |
15 |
2.2 |
2.8 |
|
SF-8 |
8 |
4-8 |
760 |
191 |
30 |
2.2 |
4.3 |
|
SF-10 |
10 |
5-10 |
760 |
191 |
30 |
3 |
4.6 |
|
SF-16 |
16 |
6-16 |
850 |
180 |
45 |
3 |
7.8 |
|
SF-20 |
20 |
8-20 |
730 |
186 |
55 |
3 |
9.8 |
|
| JJF type Flotation machine | JJF-2 |
2 |
1-3 |
370 |
400 |
11 |
1.1 |
1.9 |
JJF-4 |
4 |
2-4 |
410 |
305 |
15 |
1.5 |
2.3 |
|
JJF-8 |
8 |
4-8 |
540 |
233 |
22 |
2.2 |
4.5 |
|
JJF-10 |
10 |
5-10 |
540 |
233 |
22 |
2.2 |
4.9 |
|
JJF-16 |
16 |
5-16 |
700 |
180 |
37 |
2.2 |
8.2 |
|
JJF-20 |
20 |
5-20 |
730 |
180 |
37 |
2.2 |
10.5 |
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