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Help CenterClutch Performance Test Bench, Beijing Haibo Hua
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Clutch performance testing system is designed for clutch performance testing experiments. It can measure, store, and display performance parameters and curves such as the output speed, torque, power, and operating temperature of the clutch, and print test reports and performance curves. The signals from the torque and speed sensor and one channel of temperature sensor are converted into standard signals by the signal adapter and then input into the acquisition card of the computer. One channel of wireless temperature signal is transmitted wirelessly and received by the computer. The computer collects and measures the output torque, speed, and temperature values of the clutch. At the same time, the frequency converter can be controlled by the computer to manually and automatically adjust the motor speed.
System composition
The clutch performance testing system consists of a measurement and control console and a test bench
(1) Measurement and control console
1. Measurement and control computer, monitor, keyboard, mouse
2. HN-201 intelligent torque meter
3. Temperature display instrument
4. Frequency converter
5. Signal adapter
A printer can be additionally installed
(2) Test bench
1. Installation base mechanical platform (T-slot platform): The base uses a standard platform with standard T-slots on it and a smooth surface. The installation unevenness of the flat plate is less than 0.05mm. The base is stable to avoid excessive vibration, otherwise, it will cause inaccurate data testing. The coupling uses an elastic coupling to ensure measurement accuracy.
2. HCNJ-101 torque sensor
3. Temperature sensor
4. Motor
5. Clutch
6. Load
7. Coupling, support frame, terminal block
Functions and technical indicators
(1) System Functions
1. It can conduct performance tests on clutches.
2. Control the frequency converter through the computer interface and measurement control software to complete manual and automatic control of the motor speed.
3. It can test specific operating points of the clutch.
4. The system can display real - time measured values of speed, torque, power, and temperature.
5. The system can automatically distinguish and display positive and negative torques.
6. The system can issue upper and lower limit alarms for temperature, torque, and speed respectively, and the alarm values can be set arbitrarily.
7. The system can continuously store test data or store selected points according to the user's wishes.
8. It can display real - time collected data and curves.
9. The system can draw curves of time - torque, speed, power, and temperature for the test results.
10. The system has a memory function for setting various parameters, and only needs to be input once.
11. Data editing and modification are allowed, and the system has a historical data playback function.
12. The system can print data and curves of the test results through a printer.
13. The entire function of the system software has dual operations of menus and shortcuts.
14. The system runs in the WINDOWS environment with a vivid and beautiful interface.
(2) Technical Indicators
1. Torque (N.m)
Measurement range: 0 - 100N.m
Measurement accuracy: 0.1%FS
2. Speed (r/min)
Measurement range: 0 - 4000 r/min
Measurement accuracy: ±0.1% above 50r/min, ±0.5% below 50r/min
3. Temperature (℃)
Measurement range: 0 - 400℃
Measurement accuracy: ±1℃
4. Alarm value range: The upper and lower limits can be set arbitrarily.
Measurement and Control
Schematic diagram of system measurement and control
Measurement and control are centered around a computer and measurement control software. The HCNJ-101 torque sensor measures the output speed, torque, and power of the clutch. The signal from a 1-channel temperature sensor is converted into a standard signal via a signal adapter to measure the operating temperature of the clutch. These measurement parameters are configured with corresponding digital display meters. Meanwhile, they can also be connected to a signal adapter to be converted into signals recognizable by the acquisition card and then enter the acquisition card. A 1-channel wireless temperature signal enters the computer through wireless transmission and wireless reception. The computer controls data acquisition, storage, calculation, output, and printing through software. At the same time, the computer manually and automatically controls the frequency converter through the serial port and interface conversion module to control the motor speed.
Equipment list of the system
Measurement and control console (including computer, parameter measurement and control system, etc.): Console, computer and accessories, signal adapter (temperature signal conditioning, torque sensor signal conditioning, wireless receiving module, interface conversion module), PCI data acquisition A/D card, frequency converter, sensor measurement display meter
Test bench: Installation base mechanical platform (T-slot platform), HCNJ-101 torque sensor, motor, clutch, load, coupling, support frame, terminal block, temperature sensor
Measurement and control software
Others (control cabinet wiring, signal wires, power wires, control wires, etc.)
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