For Pharmaceutical Industry: GMP Compliant Agitated Thin Film Evaporator, 316L SS, PLC Control
Product Spotlights
Qingdao Conqinphi Environmental Technology Group Co., Ltd. is a trusted manufacturer with over 9 years of expertise in producing high-quality process equipment. Our GMP Compliant Agitated Thin Film Evaporator, constructed from 316L Stainless Steel and equipped with PLC control, is specifically designed to meet the stringent requirements of the pharmaceutical industry. This evaporator ensures efficient concentration, distillation, and recovery of heat-sensitive materials while maintaining product purity and operational reliability. Backed by our ISO9001-certified facility spanning 10,000-30,000 square meters, this equipment delivers consistent performance for critical pharmaceutical applications.
Key Features & Technical Specifications
- 316L Stainless Steel Construction – Superior corrosion resistance and easy cleaning, meeting GMP hygiene standards for pharmaceutical processes.
- GMP Compliant Design – Smooth surfaces, no dead corners, and full drainability ensure compliance with current Good Manufacturing Practices.
- PLC Control System – Automated operation with touch-screen interface for precise monitoring of temperature, pressure, agitator speed, and feed rate.
- Thin Film Evaporation Technology – High heat transfer coefficient due to thin liquid film, minimizing thermal degradation of sensitive products.
- Agitated Blades – Self-cleaning rotor with adjustable gap, preventing fouling and ensuring uniform film thickness.
- Versatile Configuration – Available in vertical or horizontal orientation, with optional jacket for steam or thermal oil heating.
- Vacuum Operation Capability – Enables processing at lower temperatures for heat-sensitive materials, reducing energy consumption.
- Compact Footprint – Space-saving design suitable for cleanroom installation.
| Parameter | Specification |
|---|---|
| Evaporator Area | 1.0 – 20.0 m² (customizable) |
| Material of Construction | 316L Stainless Steel (contact parts) |
| Operating Temperature | Up to 250°C (depends on heating medium) |
| Vacuum Level | Down to 1 mbar (absolute) |
| Agitator Speed | 0 – 300 rpm (PLC controlled) |
| Power Supply | 380V / 50Hz (or customized) |
Advantages & Customer Benefits
- Enhanced Product Quality – The thin film technology combined with precise PLC control ensures gentle evaporation, preserving the active pharmaceutical ingredients (APIs) and achieving high purity.
- Reduced Downtime – Self-cleaning agitator blades minimize fouling, allowing longer operational cycles and less frequent cleaning.
- Energy Efficiency – High heat transfer coefficients reduce energy consumption by up to 30% compared to conventional evaporators.
- Easy Validation – GMP-compliant materials and surface finishes (Ra ≤ 0.4 μm) facilitate cleaning validation and regulatory compliance.
- Scalability – Customizable evaporation area and options allow seamless scale-up from pilot to production scale.
- User-Friendly Operation – The PLC system stores multiple recipes, records batch data, and provides alarms for process deviations.
Trust & Reliability
As a manufacturer with annual export value exceeding US$10 million and a team of 201-300 employees, Qingdao Conqinphi Environmental Technology Group has delivered equipment to major markets worldwide including North America, Europe, Southeast Asia, and the Middle East. Our factory is ISO9001 certified, and our products meet multiple international standards including HACCP and SA8000. We offer comprehensive after-sales support, including on-site installation guidance, training, and spare parts availability. With a strategic location in Qingdao Port, we ensure timely delivery and competitive logistics. Contact us today to discuss your specific evaporation requirements and receive a customized solution backed by our proven expertise.
Frequently Asked Questions (FAQ)
-
Q: Is this evaporator suitable for heat-sensitive pharmaceutical products?
A: Yes, the thin film design with short residence time and optional vacuum operation ensures minimal thermal degradation, making it ideal for heat-sensitive APIs. -
Q: Can the PLC control system be integrated with existing plant automation?
A: Absolutely. The PLC supports standard communication protocols (Profibus, Modbus, etc.) and can be customized to interface with your DCS or SCADA system. -
Q: What cleaning procedures are recommended for GMP compliance?
A: The 316L SS construction with electro-polished surfaces allows CIP (Clean-in-Place) cleaning. We provide detailed cleaning validation protocols with the equipment. -
Q: What is the typical lead time for this evaporator?
A: Lead time depends on specifications and order volume, typically ranging from 8 to 16 weeks. We can expedite for urgent projects upon request. -
Q: Do you provide documentation for regulatory submissions?
A: Yes, we supply material certificates, weld maps, pressure test reports, and other validation documents required for FDA or EMA submissions. -
Q: What is the warranty period?
A: We offer a standard 12-month warranty from the date of commissioning, covering manufacturing defects. Extended warranty options are available. -
Q: Can the evaporator handle solvents or corrosive materials?
A: 316L SS provides excellent resistance to many solvents and mild acids. For highly corrosive media, we can offer optional Hastelloy or other materials. -
Q: Is on-site installation support available?
A: Yes, we can dispatch experienced engineers to supervise installation and provide training for your operators. This service is included for major projects.
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