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Qingdao Conqinphi Environmental Technology Group Co., Ltd. is a professional manufacturer with over 8 years of experience in designing and producing high-efficiency evaporation systems. Our 10 TPH Falling Film Evaporator is engineered to provide reliable concentration and distillation for liquid products in food, chemical, and pharmaceutical industries. Built with 304 stainless steel and equipped with a PLC control system, this evaporator ensures precise operation, energy efficiency, and easy maintenance. The unit operates at 380V and is designed to handle large volumes while maintaining product quality.
The falling film technology distributes liquid evenly across the heating tubes, forming a thin film that evaporates quickly at low temperature differences. This minimizes thermal degradation and fouling, making it ideal for heat-sensitive materials. With a capacity of 10 tons per hour, this evaporator is suitable for medium to large-scale production lines.
Key Features & Advantages
- High Efficiency: Falling film design provides high heat transfer coefficients, reducing energy consumption.
- Gentle Processing: Low residence time and low temperature difference protect product quality.
- PLC Control: Automated operation with touch screen interface for easy monitoring and adjustment of parameters like temperature, pressure, and flow rate.
- 304 Stainless Steel Construction: Corrosion-resistant, sanitary, and easy to clean – meets food-grade standards.
- Compact Design: Space-saving layout with integrated separator and condenser.
- Customizable Options: Available with different heating methods (steam or electric), multiple effect configurations, and CIP cleaning systems.
Technical Specifications
| Parameter | Value |
|---|---|
| Evaporation Capacity | 10 TPH (tons per hour) |
| Material of Construction | 304 Stainless Steel |
| Control System | PLC with HMI touch screen |
| Power Supply | 380V, 50Hz (customizable to 60Hz or other voltages) |
| Heating Method | Steam or electric (optional) |
| Operating Temperature | Up to 150°C (depending on product) |
| Vacuum Range | -0.09 to 0 MPa (customizable) |
Customer Benefits
- Reduced Operating Costs: Energy-efficient design lowers steam and electricity consumption.
- Consistent Product Quality: PLC control ensures repeatable processes and minimal batch-to-batch variation.
- Easy Maintenance: 304 stainless steel is easy to clean and resistant to corrosion, extending equipment lifespan.
- Scalability: Can be integrated into existing production lines or used as a standalone unit.
- Compliance with International Standards: Our factory is certified with ISO9001, HACCP, and other quality management systems.
As a manufacturer with a 10,000-30,000 square meter factory and an annual export value exceeding US$10 million, Qingdao Conqinphi has supplied evaporation systems to clients across North America, South America, Europe, Southeast Asia, Africa, and the Middle East. Our team of 200+ employees ensures rigorous quality control from design to delivery. We offer OEM/ODM services and provide comprehensive after-sales support, including installation guidance and spare parts.
Contact us today to discuss your specific evaporation requirements. Our engineers will help you select the optimal configuration for your product, whether it's fruit juice concentration, milk powder processing, or chemical recovery. Benefit from our competitive pricing, reliable delivery, and dedicated customer service.
Frequently Asked Questions
-
What is the maximum evaporation temperature of this falling film evaporator?
The maximum operating temperature is up to 150°C, but it depends on the product's thermal sensitivity. For heat-sensitive materials, lower temperatures can be achieved under vacuum. -
Can this evaporator handle viscous liquids?
Yes, the falling film design is suitable for moderately viscous liquids. However, for highly viscous products, we recommend a forced circulation evaporator. Please consult our engineers. -
What is the typical power consumption for a 10 TPH unit?
Power consumption varies based on heating method and product. For steam-heated units, the main power is for pumps and PLC (approx. 10-20 kW). For electric heating, it can be higher. Detailed data is available upon request. -
Do you provide installation and commissioning services?
Yes, we offer on-site installation guidance and commissioning support. Our team can also provide training for your operators. -
What materials are used for the wetted parts?
All wetted parts are made of 304 stainless steel as standard. 316L or other alloys are available for corrosive or high-purity applications. -
How long is the lead time?
Lead time depends on configuration and order volume. Typically, a standard 10 TPH falling film evaporator can be delivered within 30-45 days after order confirmation. -
Can the PLC control be integrated with a remote monitoring system?
Yes, our PLC system supports MODBUS, Profibus, or Ethernet communication for remote monitoring and data logging. Customization is available. -
What certifications does your factory hold?
Our factory is certified with ISO9001, ISO14000, HACCP, OHSAS18001, and more. We also comply with international standards for food and pharmaceutical equipment.
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