10 TPH Falling Film Evaporator With Mill Test Report and Commissioning Service
Product Spotlights
Qingdao Conqinphi Environmental Technology Group Co., Ltd., a leading manufacturer established in 2015 with a factory spanning 10,000–30,000 square meters, proudly presents the 10 TPH Falling Film Evaporator — a high-efficiency evaporation solution designed for the concentration of heat-sensitive liquids, juices, milk, and chemical solutions. Our evaporator combines advanced falling film technology with robust construction, ensuring maximum product quality and energy savings. Each unit is delivered with a Mill Test Report and optional Commissioning Service to guarantee seamless integration into your production line.
Key Features & Technical Specifications
- High Evaporation Capacity: 10 TPH (tons per hour) of water removal, suitable for medium to large-scale industrial processes.
- Falling Film Design: Thin, uniform liquid film on vertical tubes promotes rapid heat transfer and minimal residence time, preserving product quality.
- Material Options: Constructed from stainless steel 304 or 316L for corrosion resistance and hygiene compliance. Custom alloys available upon request.
- Heating Medium: Designed for steam or hot water; customizable to your plant’s utility.
- Control System: PLC-based automation with HMI touchscreen for precise temperature, pressure, and flow control. Optional remote monitoring.
- Energy Efficiency: Thermal vapor recompression (TVR) or mechanical vapor recompression (MVR) options available to reduce steam consumption.
- Mill Test Report: Detailed material and performance test documentation provided with every unit for quality assurance.
- Commissioning Service: Our experienced engineers can supervise installation, start-up, and operator training to ensure optimized performance.
| Parameter | Specification |
|---|---|
| Evaporation Capacity | 10,000 kg/h (10 TPH) |
| Operating Temperature | 45–95°C (adjustable) |
| Steam Consumption | Approx. 0.4–0.6 kg steam per kg water evaporated (with TVR) |
| Power Requirement | 45–75 kW (depending on configuration) |
| Dimensions (L×W×H) | Approx. 8m × 3m × 6m (customizable) |
Benefits for Your Business
- Product Quality Preservation: Low residence time and gentle evaporation prevent thermal degradation of heat-sensitive products like fruit juices, dairy, and pharmaceuticals.
- Reduced Operating Costs: Energy-efficient design with optional vapor recompression cuts steam usage by up to 30% compared to conventional evaporators.
- Ease of Maintenance: Modular construction with easy access to tubes and seals; CIP (clean-in-place) design available.
- Compliance & Documentation: Mill Test Report provides traceable material and performance data, supporting your quality audits and regulatory requirements.
- Hassle-Free Start-Up: With our commissioning service, your team receives hands-on training and support, ensuring the evaporator runs at peak efficiency from day one.
Why Choose Qingdao Conqinphi Environmental Technology Group?
As a manufacturer with over 200 employees and an annual export value exceeding US$10 million, we have supplied evaporation systems to markets across North America, South America, Europe, Africa, and Asia. Our factory holds multiple certifications including ISO 9001, ISO 14000, HACCP, OHSAS 18001, and others (refer to our company profile). We are committed to delivering reliable, high-performance equipment backed by professional after-sales support. Each 10 TPH Falling Film Evaporator undergoes rigorous testing before shipment, and our Mill Test Report confirms its compliance with your specifications. Coupled with our optional commissioning service, you can trust that your investment will yield consistent, high-quality results. Contact us today to discuss your application and request a customized proposal.
Frequently Asked Questions (FAQ)
-
What is the typical delivery time for a 10 TPH Falling Film Evaporator?
Standard lead time is 8–12 weeks, depending on customization and current production schedule. We can provide a precise timeline upon order confirmation. -
Can the evaporator handle high-viscosity liquids?
Falling film evaporators are best suited for low to medium viscosity liquids (up to about 200 cP). For higher viscosity, we recommend a forced circulation or wiped film design. Please consult our engineers for your specific product. -
What materials of construction are available?
Standard options include stainless steel 304 and 316L. For corrosive or acidic liquids, we can also supply duplex stainless steel or titanium – please specify requirements. -
Is the Mill Test Report included for free?
Yes, every evaporator is supplied with a comprehensive Mill Test Report at no extra charge. It includes material certificates, pressure test results, and performance data. -
Do you offer training for operators?
Our commissioning service includes on-site training for your operators. We can also provide remote training sessions if needed. Additional training packages are available upon request. -
Can the system be integrated with existing plant automation?
Yes, our PLC control system can be customized to communicate via Modbus, Profibus, or Ethernet/IP for integration with your SCADA or DCS. -
What is the warranty period?
We offer a standard 12-month warranty from the date of commissioning, covering defects in materials and workmanship. Extended warranty options are negotiable. -
How do I request a quotation?
Please provide your process parameters (liquid type, feed concentration, target concentration, heating medium availability) to our sales team, and we will prepare a detailed quotation within 3–5 working days.
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