10 TPH Falling Film Evaporator With CIP Cleaning and PLC Touch Screen
Product Spotlights
Qingdao Conqinphi Environmental Technology Group Co., Ltd. presents our advanced 10 TPH Falling Film Evaporator, engineered for efficient concentration of heat-sensitive liquids in industries such as food, dairy, pharmaceuticals, and chemicals. This robust system integrates CIP (Clean-in-Place) cleaning and a PLC Touch Screen for automated operation, ensuring high productivity and consistent product quality. With over 8 years of manufacturing experience and a factory spanning 10,000-30,000 square meters, we deliver reliable, customizable evaporation solutions that meet international standards.
Key Features & Technical Specifications
- High Capacity: 10 TPH evaporation rate, ideal for large-scale production lines.
- Falling Film Design: Thin film distribution ensures rapid heat transfer and minimal thermal degradation, preserving product quality.
- CIP Cleaning System: Automated in-place cleaning reduces downtime and maintains hygiene standards without disassembly.
- PLC Touch Screen Control: Intuitive interface for real-time monitoring, parameter adjustment, and data logging (e.g., temperature, pressure, flow rate).
- Energy Efficient: Optional vapor recompression (MVR/TVR) for reduced steam consumption.
- Durable Construction: Made from high-grade stainless steel (304/316L) with corrosion-resistant finish.
- Modular Design: Easy to install, expand, and integrate with existing systems.
| Parameter | Specification |
|---|---|
| Model | CQ-FFE-10T |
| Evaporation Capacity | 10,000 L/h (water evaporation) |
| Heating Surface Area | ~120 m² (customizable) |
| Operating Temperature | 60–120°C (adjustable) |
| Material of Construction | SS304 / SS316L (optional) |
| Control System | PLC + Touch Screen (Siemens/Automation direct) |
| Cleaning Method | CIP (Clean-in-Place) with automatic cycle |
| Power Supply | 380V/50Hz, 3-phase (customizable) |
Customer Benefits
- Increased Productivity: 10 TPH capacity meets high-volume demands, reducing batch times.
- Superior Product Quality: Gentle evaporation preserves flavor, color, and nutrients in heat-sensitive products.
- Reduced Operating Costs: Energy-efficient design and automated CIP lower labor, water, and chemical usage.
- Easy Operation & Maintenance: PLC touch screen provides clear diagnostics and historical data; modular components simplify servicing.
- Compliance with Hygiene Standards: CIP system ensures thorough cleaning, meeting HACCP and other food safety requirements.
Frequently Asked Questions (FAQ)
-
Q: What types of liquids can be processed with this falling film evaporator?
A: It is suitable for water-based solutions, fruit juices, milk, whey, pharmaceutical extracts, chemical solutions, and many other heat-sensitive liquids with low viscosity. -
Q: Is the CIP system fully automatic?
A: Yes, the CIP cycle is programmed via the PLC touch screen. You can set cleaning sequences, durations, and temperatures for different products. -
Q: Can the evaporator be customized for specific production requirements?
A: Absolutely. Options include different materials (SS304/316L), vapor recompression, additional stages, and integration with existing systems. Contact our team for a tailored solution. -
Q: What is the typical power consumption?
A: Power consumption depends on the heating method and accessories. For a standard steam-driven unit, approximate steam consumption is 0.3–0.5 kg per kg of water evaporated. For electrical heating, please request detailed data. -
Q: Does the system include a vacuum pump?
A: Yes, a vacuum system is included to lower boiling temperatures and improve efficiency. The vacuum level is adjustable via the PLC. -
Q: What certifications does your factory hold?
A: Our company is certified with ISO9001, ISO14000, OHSAS18001, HACCP, and many other standards. We can also comply with specific customer requirements upon request. -
Q: How long is the warranty and what after-sales support do you provide?
A: Standard warranty is 12 months from commissioning. We offer remote technical support, spare parts supply, and on-site service if needed. Our team of 200+ employees ensures prompt response. -
Q: Can I visit your factory in Qingdao before placing an order?
A: Certainly. We welcome customers to visit our 10,000+ m² factory. Please contact us to arrange a tour and see our manufacturing capabilities.
Why Choose Qingdao Conqinphi? As a leading manufacturer established in 2015, we have exported to over 30 countries across North America, Europe, Asia, and Africa. Our annual export value exceeds US$10 million, backed by a dedicated team of 201-300 employees. We have implemented quality management systems (ISO9001, ISO14000, etc.) and continuously improve our processes. Our falling film evaporators are designed with precision, tested rigorously, and supported by a comprehensive after-sales network. Contact us today to discuss your evaporation needs or request a quotation. Let us help you optimize your production with reliable, efficient, and customizable equipment.
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