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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. As a professional manufacturer with over 8 years of experience in the evaporation and concentration field, we are proud to present our 10 TPH Falling Film Evaporator specifically designed for food industry juice concentration. This equipment combines advanced engineering with robust construction to deliver efficient, gentle, and high-capacity concentration of fruit juices while preserving their natural flavor, color, and nutritional value. With a factory spanning 10,000–30,000 square meters and a team of over 200 skilled professionals, we are committed to providing reliable solutions that meet the highest standards of the global food processing industry.
Our falling film evaporator operates on the principle of thin-film evaporation, where the liquid product flows downward in a thin film along the inside walls of heated tubes. This design ensures excellent heat transfer efficiency, short residence time, and minimal thermal degradation, making it ideal for heat-sensitive products like fruit juices. The evaporator is available in various configurations to suit different juice types (e.g., apple, orange, grape, berry, and tropical fruit blends) and can be customized with materials such as SS304 or SS316L to meet specific hygiene and corrosion resistance requirements.
Key Features & Technical Specifications
- High Capacity: Rated at 10 tons per hour (TPH) water evaporation rate, suitable for large-scale juice concentration lines.
- Gentle Evaporation: Low operating temperature (45–85°C) and short residence time protect sensitive components.
- Energy Efficient: Thermal vapor recompression (TVR) or mechanical vapor recompression (MVR) options available upon request to reduce steam consumption.
- PLC Automatic Control: Touch-screen interface with real-time monitoring of temperature, pressure, flow, and concentration level.
- Sanitary Design: All product-contact surfaces are polished to Ra ≤0.5μm, with CIP (Clean-in-Place) compatibility for easy cleaning.
- Multi-Effect Configuration: Available as single-effect to multi-effect (up to 7 effects) to maximize energy saving.
- Global Compliance: Designed to meet international food safety standards including HACCP and ISO9001.
| Parameter | Standard Value |
|---|---|
| Evaporation Capacity | 10,000 kg/h (10 TPH) |
| Feed Concentration | 5–20% Brix (adjustable) |
| Final Concentration | Up to 72% Brix (depending on juice type) |
| Operating Temperature | 45–85°C (adjustable) |
| Heating Steam Pressure | 0.3–0.8 MPa (gauge) |
| Material of Construction | SS304 / SS316L (optional) |
| Power Supply | 380V/50Hz (customizable) |
| Overall Dimensions | Custom per project |
Benefits to Your Juice Production
By integrating our falling film evaporator into your processing line, you can achieve:
- Superior Product Quality: Gentle evaporation retains volatile aroma compounds, vitamins, and natural color, resulting in concentrated juice with premium taste.
- Reduced Operating Costs: Energy-efficient design lowers steam and electricity consumption; MVR option can reduce energy usage by up to 60% compared to traditional systems.
- High Yields: The thin-film technology minimizes product hold-up and fouling, ensuring maximum recovery of solids.
- Easy Maintenance: CIP-friendly design, quick access to tube bundles, and long service life (over 15 years with proper maintenance).
- Scalability: Modular design allows future expansion or integration with existing evaporators.
Trusted by clients across North America, South America, Europe, Africa, and Asia – including major juice concentrate producers – our evaporators have been exported to over 30 countries with an annual export value exceeding US$10 million. We are proud to hold multiple certifications such as ISO9001, HACCP, and OHSAS18001, reflecting our commitment to quality, food safety, and occupational health.
Every unit undergoes rigorous factory testing and is backed by our dedicated after-sales team. We offer turnkey installation, commissioning, and training services. Contact us today for a customized solution that meets your specific juice concentration needs. Let Qingdao Conqinphi be your reliable partner in achieving efficient, high-quality juice concentrate production.
Frequently Asked Questions (FAQ)
Q1: What types of fruit juice can be processed with this evaporator?
A: Our falling film evaporator is suitable for a wide range of fruit juices including apple, orange, grape, mango, pineapple, pear, and berry blends. It can also handle vegetable juices and other heat-sensitive liquids. Please provide your specific product details for a tailored recommendation.
Q2: What is the maximum concentration level achievable?
A: Typically, the final concentration can reach up to 72°Brix for apple juice, and slightly lower for high-viscosity juices like orange (around 65°Brix). The exact value depends on the juice characteristics and the number of effects used. We can simulate the process with your sample.
Q3: Is the evaporator easy to clean? What CIP system is recommended?
A: Yes, the evaporator is designed for CIP (Clean-in-Place) with spray balls and drainability. A standard CIP system with alkaline and acid wash cycles is recommended. We can also supply an integrated CIP station as an option.
Q4: What materials are available for product contact surfaces?
A: Standard material is SS304. For corrosive juices (e.g., acidic citrus) or those requiring higher hygiene, SS316L is available. All surfaces are polished to a sanitary finish.
Q5: Can you customize the evaporator for a specific footprint or integration with existing equipment?
A: Certainly. We offer full customization including layout, piping, instrumentation, and control system integration. Our engineering team will work with your plant layout to provide a seamless fit.
Q6: What is the typical energy consumption per ton of water evaporated?
A: For a single-effect system, steam consumption is approximately 1.1–1.2 kg steam per kg water evaporated. With multi-effect (e.g., 3-effect), it reduces to 0.4–0.5 kg/kg. MVR options can further reduce electrical consumption to 20–30 kWh per ton of evaporation.
Q7: How long is the delivery time and what warranty do you offer?
A: Typical delivery time is 60–90 days after down payment, depending on customization. We provide a standard 12-month warranty from installation with extended warranty options available. Spare parts are readily available.
Q8: Do you provide installation and commissioning service overseas?
A: Yes, we offer on-site installation supervision and commissioning by our experienced engineers. We also provide training for your operators. Travel and accommodation expenses are quoted separately.
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