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Help CenterIon Membrane Chlor-Alkali Plant EPC Turnkey Project
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Product Overview
Ion membrane chlor-alkali plant EPC turnkey service covers full lifecycle engineering delivery for new chemical parks, raw material factories and old chlor-alkali plant reconstruction & capacity expansion. We deliver one-stop integrated services including process engineering design, all equipment custom manufacturing, civil construction coordination, on-site installation, pipeline layout, automatic system debugging, operator training and post-commissioning after-sales technical support. The whole production line adopts energy-saving zero-pole distance ion membrane electrolysis technology, capable of simultaneous output of 32% liquid caustic soda, liquid chlorine, industrial hydrogen and synthetic hydrochloric acid. This complete EPC solution eliminates the trouble of multi-supplier coordination for investors, and is tailored to different regional environmental protection standards, power supply conditions and raw salt quality to build low-consumption, safe and fully automatic chlor-alkali production bases.
Technical Principle
The core production core relies on advanced zero-gap ion exchange membrane electrolysis process. After multi-stage brine softening and deep purification to remove calcium, magnesium and sulfate impurities, refined saturated brine is sent into the electrolyzer. Under stable DC power supply, oxidation reaction occurs at anode to precipitate chlorine gas, while cathode generates hydrogen and dilute sodium hydroxide liquid. The selective permeable ion membrane separates anode and cathode medium to avoid gas mixing and side reactions. Crude lye is transported to multi-effect evaporation unit for concentration; chlorine and hydrogen are separately cooled, dried and compressed for subsequent processing. Chlorine-hydrogen synthesis reaction is adopted to produce qualified hydrochloric acid, while chlorine low-temperature liquefaction system produces commercial liquid chlorine, realizing full resource recycling of all electrolytic by-products.
Main Features
Customizable flexible production capacity, supporting small 10,000-ton annual output to millions-ton large-scale industrial integrated plants;
Full-process closed negative pressure design for all chlorine-containing pipelines to prevent toxic gas leakage, fully compliant with international hazardous chemical safety norms;
Distributed PLC+DCS dual intelligent control system, realizing remote real-time monitoring, automatic fault interlock shutdown and data cloud storage;
Waste heat recovery circulation system for evaporation and synthesis sections, effectively recycling reaction waste heat to reduce external steam supply consumption;
Modular equipment layout design, reserved expansion interface for later capacity upgrading without overall factory reconstruction.
Core Advantages
Independent core equipment manufacturing capacity, no outsourcing of electrolyzer and brine purification core units, greatly shortening construction cycle by 35% compared with third-party integrated contractors;
Optimized electrolysis process reduces DC power consumption per ton of alkali, cutting long-term electricity operating costs for plant operation;
Complete tail gas waste absorption environmental protection supporting system, all emission indexes meet EU industrial chemical discharge standards, simplifying local EIA approval procedures;
24-month global overseas after-sales technical support, equipped with overseas spare parts warehouses and professional field commissioning engineers;
Whole plant standardized explosion-proof, anti-corrosion configuration, adapting to coastal high-humidity salt fog and inland dry chemical park operating environments.
Core Components
Zero-gap ion membrane electrolyzer unit, multi-stage brine deep purification system, chlorine drying & compression unit, hydrogen recovery processing equipment, triple-effect falling film evaporator, chlorine-hydrogen synthesis furnace, low-temperature chlorine liquefaction unit, DCS central automatic control cabinet, FRP anti-corrosion storage tank group, waste chlorine tail gas absorption tower, safety emergency neutralization device, explosion-proof circulating pump set.
Application Fields
Large comprehensive chemical industrial parks, metallurgical auxiliary raw material factories, textile printing and dyeing alkali supply bases, paper making chemical raw material plants, municipal water treatment chemical reagent factories, fine chemical synthesis supporting alkali-chlorine production lines, overseas cross-border chlor-alkali investment new factory construction, old domestic chlor-alkali factory energy-saving renovation projects.
Boasting 25 years of professional industry experience in production and supply, BLUEWAV factory delivers premium,cost-effective chemical products with reliable quality. Equipped with fully automatic production systems and scientific modular production line design, we achieve stable output, high efficiency and low energy consumption while strictly complying with industrial standards. Different from ordinary manufacturers, BLUEWAV provides flexible customized services tailored to diverse customer needs on product specifications, packaging and solutions. With direct factory pricing and optimized production processes, we help clients cut procurement costs and obtain high-quality, stable chemical supplies with comprehensive professional support.
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