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Help CenterCustom Chlor-Alkali Plant EPC Turnkey Solution for Integrated Chemical Manufacturing Plant
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Product Overview
Custom chlor-alkali plant EPC solution is a full-lump-sum turnkey engineering service tailored for new chemical factories, industrial zone supporting projects and outdated factory upgrading. Covering process simulation design, equipment procurement, modular fabrication, civil construction supervision, pipeline installation, system commissioning and operational handover, this EPC package delivers a fully functional chlor-alkali production base with one-stop service. Adopting energy-saving advanced ion membrane electrolysis process, the plant can stably produce liquid caustic soda, industrial liquid chlorine, hydrogen gas and synthetic hydrochloric acid. It solves the problems of scattered construction parties, inconsistent process standards and long project cycles in traditional chemical plant construction, providing standardized, safe and high-efficiency chemical raw material production capacity for downstream industries.
Technical Principle
The whole production process adopts refined brine closed-loop electrolysis technology. Raw industrial salt is dissolved, filtered and precisely purified to remove calcium, magnesium and sulfate impurities, reaching electrolysis-grade brine standard. Purified saturated brine enters ion membrane electrolyzer, where DC power drives directional ion migration and redox reaction. Anode releases chlorine gas while cathode generates hydrogen and dilute caustic soda solution. By-products are separately collected, treated and processed: chlorine gas is used for liquefaction and acid synthesis, hydrogen gas is recycled for combustion or external sales, and dilute lye is concentrated through evaporation system to form industrial-grade liquid alkali. The whole process realizes cyclic utilization of raw materials and zero waste discharge.
Main Features
This chlor-alkali EPC project features modular standardized construction, which shortens on-site installation cycle and reduces site construction difficulties. Equipped with intelligent DCS distributed control system, it realizes full-process automatic monitoring, parameter self-adjustment and abnormal interlock protection. The whole plant adopts classified anti-corrosion and explosion-proof design for different medium pipelines and workshops, meeting international chemical safety specifications. It supports flexible capacity customization from small-scale skid-mounted plants to large million-ton industrial bases. The waste heat recovery system is configured to recycle reaction heat, effectively reducing overall plant energy consumption.
Core Advantages
We provide integrated EPC delivery from design to production handover, realizing unified technical standards and zero docking gaps, greatly improving project stability. The optimized low-energy electrolysis process reduces unit power consumption, effectively lowering long-term operational expenditure. Professional environmental protection process design ensures all waste gas and wastewater emissions meet international standards, simplifying global project environmental assessment approval. Long-term overseas engineering experience adapts to different regional power grid parameters and climate conditions. Complete after-sales system provides remote guidance and on-site maintenance support for global projects.
Core Components
Ion membrane electrolysis unit, full-automatic brine purification system, chlorine and hydrogen gas treatment and purification unit, multi-effect evaporation concentration system, hydrogen recovery and utilization device, chlorine tail gas absorption system, DCS intelligent control system, anti-corrosion pipeline network, explosion-proof ventilation system, safety emergency neutralization device and finished product storage tank group.
Application Fields
Suitable for new construction of chemical industrial parks, supporting raw material bases for textile, papermaking and printing industries, water treatment chemical production plants, metallurgical auxiliary chemical factories, fine chemical synthesis supporting projects, and energy-saving renovation and capacity expansion of old chlor-alkali enterprises.
Boasting 25 years of professional industry experience in production and supply, BLUEWAV factory delivers premium,cost-effective chemical products with reliable quality. Equipped with fully automatic production systems and scientific modular production line design, we achieve stable output, high efficiency and low energy consumption while strictly complying with industrial standards. Different from ordinary manufacturers, BLUEWAV provides flexible customized services tailored to diverse customer needs on product specifications, packaging and solutions. With direct factory pricing and optimized production processes, we help clients cut procurement costs and obtain high-quality, stable chemical supplies with comprehensive professional support.
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