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Product Overview
Our chlor-alkali plant EPC service delivers full-cycle engineering, procurement and construction solutions for new chemical facilities, plant renovation and capacity expansion projects worldwide. Covering process design, equipment fabrication, site construction, pipeline layout, system commissioning and operator training, this turnkey solution builds fully operational chlor-alkali production lines with minimal client intervention. Adopting modern low-energy ion exchange membrane electrolysis technology, the completed plant stably produces liquid caustic soda, liquid chlorine, industrial hydrochloric acid and by-product hydrogen. Optimized for stable output, low power consumption and full environmental compliance, this EPC package is widely deployed for independent chemical factories and integrated industrial park raw material bases.
Technical Principle
The entire production workflow relies on refined brine electrolysis and graded product processing. Raw industrial salt undergoes dissolving, filtration and deep purification to eliminate calcium, magnesium and sulfate impurities, meeting strict electrolysis-grade water standards. Purified saturated brine flows into membrane electrolyzers under controlled DC power. Electrochemical reactions separate raw materials into chlorine gas at the anode and hydrogen plus dilute sodium hydroxide solution at the cathode. The ion membrane isolates anode and cathode chambers to prevent gas mixing and side reactions. Gaseous by-products are treated, dried and compressed for liquefaction and acid synthesis, while dilute lye is concentrated via evaporation systems to form commercial liquid caustic soda, realizing full resource utilization.
Main Features
This EPC project adopts standardized modular construction, effectively shortening on-site installation cycles and reducing field construction difficulties. Equipped with industrial-grade DCS centralized control system, the production line achieves full-process automatic adjustment, real-time data monitoring and fault interlock shutdown. All chlorine-related workshops and pipelines adopt explosion-proof and anti-corrosion grading design to meet global hazardous chemical safety codes. Built-in waste heat recovery modules recycle reaction residual heat to cut overall energy consumption. Flexible capacity customization adapts to small workshop production and large-scale industrial mass production demands.
Core Advantages
Integrated one-stop EPC delivery avoids disjointed design, construction and commissioning problems common in traditional segmented projects, ensuring consistent project quality and stable production performance. Optimized low-energy electrolysis process reduces unit power consumption, significantly lowering long-term operational costs for plant owners. All process configurations comply with international environmental protection standards, simplifying local EIA approval and factory certification. Mature overseas project experience adapts to different regional power conditions, climate environments and industrial policies. Comprehensive after-sales support includes long-term technical guidance, spare parts supply and remote operation assistance.
Core Components
Ion membrane electrolyzer assembly, automated brine purification system, chlorine and hydrogen drying & compression unit, multi-effect evaporation concentration system, chlorine-hydrogen synthesis system, waste heat recovery device, tail gas absorption environmental protection system, DCS intelligent control cabinet, explosion-proof anti-corrosion pipeline network, emergency neutralization safety device and finished product storage tank group.
Application Fields
Suitable for independent chemical raw material factories, comprehensive industrial park supporting projects, textile and papermaking chemical supply bases, municipal water treatment reagent production plants, metallurgical auxiliary chemical facilities, fine chemical upstream raw material workshops, and energy-saving renovation of outdated chlor-alkali production lines.
Boasting 25 years of professional industry experience in production and supply, BLUEWAV factory delivers premium,cost-effective chemical products with reliable quality. Equipped with fully automatic production systems and scientific modular production line design, we achieve stable output, high efficiency and low energy consumption while strictly complying with industrial standards. Different from ordinary manufacturers, BLUEWAV provides flexible customized services tailored to diverse customer needs on product specifications, packaging and solutions. With direct factory pricing and optimized production processes, we help clients cut procurement costs and obtain high-quality, stable chemical supplies with comprehensive professional support.
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