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Product Overview
Industrial liquid chlorine complete equipment integrates chlorine gas deep drying purification, multi-stage compression, low-temperature refrigeration liquefaction, liquid chlorine pressure storage and emergency safety protection subsystems, serving as core supporting equipment for chlor-alkali production plants and large-scale chemical synthesis enterprises. The device converts wet crude chlorine gas generated from ion membrane electrolysis into high-purity liquid chlorine products through drying, compression and cryogenic liquefaction processes. The whole set of equipment strictly follows international pressure vessel and hazardous chemical production safety standards, equipped with multi-layer safety interlock protection, leakage monitoring and emergency neutralization absorption devices. It can be matched with new chlor-alkali EPC projects or used for upgrading liquid chlorine workshop of existing alkali-chlorine factories, realizing safe, continuous and stable liquid chlorine product production and sealed storage.
Technical Principle
Crude chlorine gas from electrolyzer contains water vapor and trace impurities; it first passes through concentrated sulfuric acid multi-stage drying tower to remove moisture to ultra-low dew point, avoiding pipeline corrosion during compression. Dry chlorine gas is pressurized step-by-step through special anti-corrosion chlorine compressor and sent into plate heat exchanger liquefaction unit. Low-temperature refrigerant exchanges heat with pressurized chlorine gas under constant pressure, turning gaseous chlorine into liquid chlorine. Liquid chlorine flows into buffer tank to separate non-condensable impurity gas, then is delivered to horizontal pressure storage tank for sealed preservation. Overflow, overpressure and leakage detection signals are interlocked with emergency alkali absorption system; once abnormal condition occurs, liquid chlorine and residual chlorine gas are automatically sent to neutralization tank for harmless treatment.
Main Features
Multi-stage sulfuric acid deep drying process, chlorine gas dew point index reaches industrial high-standard requirement, effectively preventing compressor internal corrosion;
Low-temperature screw refrigeration liquefaction unit with high heat exchange efficiency, high chlorine liquefaction recovery rate and low refrigeration power consumption;
Multi-layer safety interlock logic design including overpressure, overtemperature, liquid chlorine leakage and low refrigerant liquid level alarm;
All pressure vessels and liquid chlorine pipelines adopt dedicated low-temperature chlorine-resistant carbon steel material, with full factory hydraulic pressure inspection;
Independent emergency chlorine neutralization subsystem, no manual intervention during accident response to eliminate toxic gas leakage risks.
Core Advantages
High-efficiency heat exchange liquefaction unit improves liquid chlorine yield, reduces waste non-condensable chlorine gas discharge and raw material loss;
24-hour online chlorine leakage real-time monitoring sensor, early warning of tiny pipeline leakage to avoid major safety hazards;
Modular split design for liquefaction unit and storage tank group, convenient segmented transportation and on-site assembly for large chemical parks;
Full set of equipment explosion-proof electrical configuration, suitable for Class A hazardous chemical production workshop environment;
Complete one-stop supporting spare parts supply scheme, long-term overseas technical guidance for liquid chlorine workshop daily operation and maintenance.
Core Components
Multi-stage chlorine drying sulfuric acid tower, anti-corrosion chlorine compressor unit, low-temperature refrigeration liquefaction heat exchanger, liquid chlorine buffer tank, horizontal pressure liquid chlorine storage tank, automatic pressure regulating valve group, chlorine gas leakage detection alarm system, emergency tail gas neutralization absorption tower, refrigerant circulation system, DCS safety interlock control cabinet, liquid chlorine sealed filling pump set.
Application Fields
Large-scale municipal tap water plant centralized disinfection projects, pesticide and organic chemical synthesis factories, pulp and paper bleaching raw material production lines, textile industrial chlorine bleaching workshops, overseas chlor-alkali integrated chemical plants, hazardous chemical liquid chlorine storage and transfer stations, fine chemical oxidant raw material production enterprises.
Boasting 25 years of professional industry experience in production and supply, BLUEWAV factory delivers premium,cost-effective chemical products with reliable quality. Equipped with fully automatic production systems and scientific modular production line design, we achieve stable output, high efficiency and low energy consumption while strictly complying with industrial standards. Different from ordinary manufacturers, BLUEWAV provides flexible customized services tailored to diverse customer needs on product specifications, packaging and solutions. With direct factory pricing and optimized production processes, we help clients cut procurement costs and obtain high-quality, stable chemical supplies with comprehensive professional support.
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