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Help CenterEnergy-Saving Plate-Type Three-Effect Evaporator With 30% Steam Reduction and Digital Temperature Display
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a trusted manufacturer with over 9 years of experience in advanced environmental equipment. Our Energy-Saving Plate-Type Three-Effect Evaporator is engineered to deliver a remarkable 30% steam reduction compared to conventional single-effect evaporators, significantly lowering your operational costs. With a digital temperature display for precise monitoring and control, this unit ensures consistent product quality while maximizing energy efficiency. Whether you are concentrating fruit juice, dairy products, or chemical solutions, this evaporator is designed to meet the highest industrial standards.
At the core of our design philosophy is the integration of plate-type heat exchange technology across three effects. The multiple-effect arrangement reuses vapor from each effect as heating media for the next, resulting in outstanding thermal efficiency. The digital temperature display provides real-time feedback, allowing operators to fine-tune parameters for optimal performance. Supported by our factory of 10,000-30,000 square meters and a skilled team of 201-300 employees, we ensure each unit undergoes rigorous quality checks before shipment.
Key Features & Technical Specifications
- Energy Efficiency: Three-effect design reduces steam consumption by up to 30% compared to single-effect evaporators. This translates to substantial savings in fuel or electricity costs over the equipment’s lifetime.
- Plate-Type Heat Exchangers: Compact and high-efficiency plates provide excellent heat transfer coefficients, minimizing fouling and making cleaning easier. The plates are available in stainless steel grades such as 304 or 316L, customizable to your process fluid.
- Digital Temperature Display: An integrated digital readout shows the temperature at each effect in real time. This feature enables precise control of evaporation rates and helps prevent product degradation due to overheating.
- Vacuum Operation: The system operates under vacuum, lowering the boiling point of the liquid. This is especially beneficial for heat-sensitive products, preserving flavor, color, and nutritional value.
- Automated Control (Optional): A PLC-based control system with a touch screen can be added for fully automated operation, including automatic startup, shutdown, and alarm functions.
- Compact Footprint: The plate-type configuration requires less floor space than traditional tubular evaporators, making it suitable for facilities with space constraints.
- Versatile Applications: Widely used in food processing (juice, milk, whey, sugar), chemical concentration, pharmaceutical extraction, and wastewater treatment.
- Hygienic Design: All product-contact surfaces are made of stainless steel, with smooth finishes to prevent bacterial growth. The design complies with HACCP and other food safety standards.
Technical Parameters (Typical Values – Customizable)
| Parameter | Specification |
|---|---|
| Number of Effects | 3 |
| Steam Consumption Reduction | Up to 30% vs. single-effect |
| Evaporation Capacity | 500 – 10,000 kg/h (customizable) |
| Operating Temperature | 60 – 100 °C (adjustable based on vacuum) |
| Material of Construction | SS304 / SS316L / optional |
| Control Panel | Digital Temperature Display (PLC optional) |
| Vacuum System | Water ring vacuum pump or steam ejector |
| Power Supply | 380V / 50Hz (customizable) |
| Dimensions (L×W×H) | Customized per capacity |
Advantages for Your Business
- Lower Operating Costs: The 30% steam reduction directly decreases your energy bill. Over a year, this can amount to tens of thousands of dollars in savings, depending on production volume.
- Improved Product Quality: Precise temperature control via the digital display ensures gentle evaporation, preserving the integrity of heat-sensitive ingredients. This is critical for premium products like fruit concentrates and pharmaceuticals.
- Ease of Maintenance: Plate-type heat exchangers are easy to disassemble and clean, reducing downtime. The modular design allows quick replacement of individual plates if needed.
- Scalability: Our evaporators are designed with modular principles in mind. If your production needs grow, additional effects or capacity upgrades can be integrated with minimal disruption.
- Compliance & Reliability: Our manufacturing facility holds multiple certifications including ISO9001, ISO14000, OHSAS18001, HACCP, and others. Each evaporator is built following strict quality control procedures, ensuring long-term reliability.
Why Choose Qingdao Conqinphi Environmental Technology Group?
Since 2015, we have been dedicated to providing advanced environmental and industrial solutions. Our 10,000-30,000 square meter factory houses state-of-the-art manufacturing equipment and a skilled workforce of 201-300 employees. With an annual export value exceeding US$10 million to US$50 million, we serve clients across North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. Our products are shipped from the port of Qingdao, with reliable logistics and on-time delivery. The certifications we hold – including ISO9001, ISO14000, OHSAS18001, HACCP, TL900, QS9000, SA8000, and others – reflect our commitment to quality, safety, and environmental responsibility. When you choose our Energy-Saving Plate-Type Three-Effect Evaporator, you are not just buying equipment; you are partnering with a manufacturer that stands behind its products with comprehensive after-sales support and technical expertise.
Contact us today to discuss your specific concentration requirements and receive a customized quote. Our team is ready to help you achieve maximum efficiency and profitability.
Frequently Asked Questions (FAQ)
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Q: What is the typical payback period for this evaporator considering the 30% steam reduction?
A: The payback period depends on your current steam cost and operating hours. For many clients, the savings from reduced steam consumption lead to a payback within 12-18 months. Our sales engineers can provide a personalized calculation based on your utility rates. -
Q: Can the evaporator handle viscous or fouling liquids?
A: Yes. The plate-type design can handle moderate viscosity and is less prone to fouling than tubular types. For highly viscous fluids, we can adjust the plate geometry and recommend appropriate cleaning cycles. Customizable options are available. -
Q: What is the required floor space for a typical unit with 2000 kg/h capacity?
A: Exact dimensions depend on the configuration, but a three-effect plate evaporator is generally quite compact. For 2000 kg/h, the footprint is approximately 6m x 4m x 5m (L×W×H). We provide detailed layout drawings upon request. -
Q: Do you provide installation and commissioning support?
A: Absolutely. We offer on-site installation guidance, commissioning, and training for your operators. Remote support is also available through video calls. Service packages can be customized. -
Q: Is the digital temperature display accurate and certified?
A: The digital display uses industrial-grade temperature sensors with accuracy of ±0.5°C. Calibration certificates can be provided if required. The system is built to comply with relevant standards. -
Q: Can this evaporator be integrated with an existing control system (e.g., DCS or SCADA)?
A: Yes, the optional PLC control module can be equipped with standard communication protocols (Modbus, Profibus, etc.) to interface with your central control room. Please specify your requirements during inquiry. -
Q: What kind of warranty do you offer?
A: We offer a standard 12-month warranty from the date of commissioning, covering defects in materials and workmanship. Extended warranties are available upon negotiation. -
Q: Are spare parts readily available?
A: Yes, we maintain an inventory of common spare parts such as gaskets, plates, and sensors. For faster delivery, we recommend stocking a basic set of critical components. Lead times for replacement parts are typically 2-4 weeks.
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