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Help CenterCompact Plate-Type Three-Effect Evaporator for 500kg/H Evaporation Rate With 220V Power
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a leading manufacturer based in Qingdao, China, with over 9 years of experience in environmental equipment. Our factory spans 10,000–30,000 square meters and employs 201–300 skilled professionals, exporting US$10–50 million annually to global markets including North America, Europe, Southeast Asia, and Africa. We are proud to introduce our Compact Plate-Type Three-Effect Evaporator, designed for an evaporation rate of 500 kg/h and powered by 220V. This unit embodies efficiency, reliability, and space-saving innovation, making it an ideal solution for medium-scale concentration and wastewater reduction in industries such as food processing, pharmaceuticals, and chemical manufacturing.
Our evaporator leverages advanced plate-type heat exchange technology combined with a three-effect design to maximize heat recovery and minimize energy consumption. The compact footprint allows easy integration into existing production lines without requiring extensive floor space. Built with stainless steel and equipped with a user-friendly control system, this machine ensures consistent performance and low maintenance. Below we detail its core features, technical specifications, and the tangible benefits it brings to your operations.
Key Features & Advantages
- Three-Effect Design: Utilizes vapor from each effect to heat the next, reducing steam or electricity consumption by up to 30% compared to single-effect evaporators.
- Plate-Type Heat Exchanger: High heat transfer coefficient, compact structure, easy to clean and scale-resistant.
- 500 kg/h Evaporation Capacity: Suitable for medium throughput requirements, perfect for workshops handling 5–10 tons of feed per day.
- 220V Power Supply: Standard industrial voltage, compatible with most facilities; alternative voltages (380V, 415V, etc.) available upon request.
- Intelligent Control System: PLC with touch screen displays temperature, pressure, and flow rate in real time, enabling automatic operation and alarm functions.
- Energy Saving: The three-effect configuration delivers a steam economy of approximately 3 kg water evaporated per kg steam equivalent (when using electric heating, COP is optimized).
- Compact Footprint: Occupies only about 3m x 2m x 2.5m (L×W×H), ideal for space-constrained facilities.
- Corrosion-Resistant Materials: Standard SUS304 stainless steel, with SUS316L or titanium options for corrosive fluids.
- Easy Installation & Maintenance: Modular skid-mounted design reduces on-site assembly time; plate packs are detachable for cleaning.
Technical Specifications
| Parameter | Value | Remarks |
|---|---|---|
| Evaporation Rate | 500 kg/h | Under standard conditions (water as feed) |
| Number of Effects | 3 | Series arrangement |
| Power Supply | 220V ±10%, 50/60Hz | 3-phase, 4-wire; customizable to other voltages |
| Heating Method | Electric heating (resistance heaters) | Steam heating option available |
| Operating Temperature | Up to 120°C | Depending on liquid properties |
| Material of Construction | SUS304 (standard) | SUS316L, titanium, or dual-phase steel optional |
| Dimensions (L×W×H) | Approx. 3000 × 2000 × 2500 mm | Customizable to fit your layout |
| Weight | ~1000 kg (dry) | Varies with options |
| Control System | PLC + HMI touch screen | With remote monitoring capability |
Customer Benefits
- Lower Operating Costs: Reduced energy consumption by 40–50% compared to single-effect evaporators, leading to faster ROI.
- Minimal Footprint: The compact plate-type design saves up to 60% floor space versus traditional tubular evaporators.
- Enhanced Product Quality: Gentle evaporation at low temperatures prevents thermal degradation of heat-sensitive liquids.
- Versatile Application: Handles a wide range of feed concentrations (from dilute solutions up to 30% solids) and can be used for concentration, recovery, or wastewater volume reduction.
- Reliable Operation: Built with high-quality components from reputable suppliers; each unit undergoes rigorous factory testing before shipment.
- Global Support: Our experienced engineering team provides installation guidance, commissioning, and after-sales service via online and on-site support.
Trust & Credibility
Qingdao Conqinphi Environmental Technology Group Co., Ltd. is an ISO9001, HACCP, and OHSAS18001 certified manufacturer, reflecting our commitment to quality management, food safety, and occupational health. With an annual export value exceeding US$10 million, we have served clients in over 30 countries across North America, Europe, Asia, and Africa. Our factory’s 10,000+ square meter production base is equipped with advanced CNC machining, welding robots, and testing facilities. We have delivered hundreds of evaporator systems to industries including dairy, juice, pharmaceutical, chemical, and electroplating wastewater treatment. Our team of 20+ R&D engineers continuously improves the design to enhance efficiency and durability. When you choose our Compact Plate-Type Three-Effect Evaporator, you are partnering with a manufacturer that values long-term relationships and technical excellence.
Ready to optimize your concentration process? Contact us today for a customized quotation, technical drawing, or to arrange a factory tour. We offer flexible payment terms and fast delivery from Qingdao port. Let Qingdao Conqinphi help you achieve higher efficiency with a smaller environmental footprint.
Frequently Asked Questions (FAQ)
-
Q: What is the difference between a plate-type and a tubular evaporator?
A: Plate-type evaporators use corrugated plates to create thin films, offering higher heat transfer coefficients and smaller hold-up volume. They are easier to clean and more compact. Tubular designs are better for very viscous or heavily fouling fluids, but for most applications, plate-type provides superior efficiency and space savings. -
Q: Can this evaporator handle liquids with suspended solids?
A: It is suitable for liquids with low to moderate solids content (up to around 5% by weight). For higher solids, we recommend a forced circulation or scraped surface evaporator. Please provide the specific feed composition for a tailored recommendation. -
Q: What is the typical energy consumption at 500 kg/h evaporation?
A: With electric heating at 220V, the total installed power is approximately 90–110 kW, depending on the feed temperature and concentration. The three-effect design reduces the specific energy consumption to about 0.18–0.22 kWh per kg of water evaporated. Steam-heated models consume about 170–200 kg steam per hour. -
Q: What cooling water is required?
A: A condenser is integrated; it requires a cooling water flow of approximately 15–20 m³/h at 25°C inlet temperature. A closed-loop cooling tower is recommended, or alternatively, an air-cooled condenser option is available for water-scarce areas. -
Q: How long does it take to install and commission?
A: The skid-mounted unit typically requires 2–3 days for mechanical installation and electrical connection, plus 1–2 days for commissioning. Our engineers can provide remote guidance or on-site support at an additional cost. -
Q: What certifications does the evaporator have?
A: The factory holds ISO9001, HACCP, and other certifications. Individual units can be CE marked upon request (additional cost). We comply with international standards such as ASME or PED if required. -
Q: Can the 220V power supply be changed to 380V or other voltages?
A: Yes, we can customize the electrical components to match your local voltage (e.g., 380V/415V/480V, 50 or 60 Hz). Please specify during ordering. -
Q: What is the warranty period and after-sales service?
A: We offer a 12-month warranty from the date of shipment, covering manufacturing defects. Extended warranties are available. We provide spare parts inventory and technical support via phone, email, or video call.
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