Automatic Plate-Type Three-Effect Evaporator With 10kW Heating Power and CIP Cleaning
Product Spotlights
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a leading manufacturer with over 9 years of experience in environmental and process equipment. Our Automatic Plate-Type Three-Effect Evaporator with 10kW Heating Power and CIP Cleaning represents the pinnacle of energy-efficient concentration technology. Designed for industries requiring gentle, high-efficiency evaporation, this system combines three-effect thermal efficiency with a compact plate design, reducing energy consumption by up to 60% compared to single-effect units. The integrated CIP (Clean-in-Place) system ensures easy sanitation and minimal downtime, making it ideal for dairy, juice, pharmaceutical, and chemical applications.
Product Features & Technical Specifications
- Three-Effect Design: Utilizes vapor from the first effect as heating medium for the second, and so on, achieving optimal thermal efficiency. The plate-type heat exchanger provides high heat transfer coefficients with a small footprint.
- 10kW Heating Power: Precisely controlled electric heating allows for stable operation even with varying feed conditions. Suitable for pilot-scale or small-scale production lines.
- Automatic PLC Control: Touchscreen interface with programmable logic controller for fully automatic operation. Parameters like temperature, pressure, feed rate, and product concentration are monitored and adjusted in real time.
- CIP Cleaning System: Built-in spray balls and circulation pump for automated cleaning without disassembly. Complies with sanitary standards and reduces labor cost.
- Plate-Type Construction: Stainless steel plates (SS304 or SS316L) with gasketed design. Easy to inspect and maintain. The plates are arranged for parallel or series flow depending on the product viscosity.
- Compact & Modular: All components (pre-heater, evaporator, separator, condenser) are mounted on a skid. Requires minimal floor space and is easily integrated into existing processes.
- Safety Features: Equipped with pressure relief valves, over-temperature protection, and emergency stop. CE-compliant design (optional).
| Parameter | Specification |
|---|---|
| Evaporation Capacity | 50 – 200 L/h (depending on feed concentration and temperature) |
| Operating Temperature | 60 – 100°C (first effect), lower for subsequent effects |
| Vacuum System | Water ring vacuum pump for low-temperature operation |
| Power Supply | 380V / 50Hz, 3-phase (other voltages available) |
| Heating Method | Electric heating (10kW) – other heat sources optional (steam, thermal oil) |
| Product Contact Material | AISI 304 / 316L (customizable) |
| CIP System | Integrated with tank, pump, and spray devices |
Advantages for Your Business: This evaporator is engineered to deliver consistent product quality while minimizing energy and water consumption. The three-effect configuration allows heat recovery, reducing operating costs. The automatic control eliminates human error and ensures repeatable results. With CIP cleaning, turnaround between batches is swift, boosting overall equipment effectiveness (OEE).
Trust & Reliability
Qingdao Conqinphi Environmental Technology Group Co., Ltd. is a certified manufacturer with a factory spanning 10,000-30,000 sqm and over 200 skilled employees. Our annual export value exceeds US$10 million, serving clients in North America, Europe, Southeast Asia, and beyond. We hold multiple management system certifications including ISO9001, ISO14000, OHSAS18001, HACCP, TL900, SA8000, and others, reflecting our commitment to quality, safety, and social responsibility. Every evaporator undergoes stringent testing before shipment from Qingdao Port. We offer comprehensive after-sales support including installation guidance, commissioning, and spare parts supply. Choose Conqinphi for a reliable partner in concentration technology.
Frequently Asked Questions (FAQ)
-
What is the maximum evaporation capacity of this model?
The capacity depends on feed properties, but for water-like liquids under optimal conditions, it can reach up to 200 L/h. For viscous or heat-sensitive products, the capacity may be lower. We will calculate based on your specific application. -
How does the CIP cleaning work on this evaporator?
The system includes a CIP tank, pump, and spray nozzles inside the evaporator body. You can program a cleaning cycle (e.g., rinse, caustic, acid, final rinse) via the PLC. All product-contact surfaces are automatically cleaned without manual disassembly. -
Can I use steam instead of electric heating?
Yes, the unit can be configured with a steam heat exchanger instead of electric heaters. Please specify your utility preference when ordering. The 10kW electric version is offered as standard. -
What materials are used for the plates?
Standard material is AISI 304 stainless steel. For corrosive or pharmaceutical applications, we recommend AISI 316L or titanium. Gaskets are EPDM or Viton depending on temperature and chemical resistance. -
Is the evaporator suitable for high-viscosity liquids?
Plate-type evaporators are generally not recommended for very high-viscosity (above 1000 cP) due to flow distribution issues. However, we can design a forced-circulation plate evaporator or recommend a falling film type. Please provide viscosity data. -
What is the footprint of the complete unit?
The skid-mounted system measures approximately 3m (L) x 1.5m (W) x 2.5m (H), but dimensions vary based on capacity and options. A detailed layout drawing is provided upon order confirmation. -
Do you provide installation and commissioning services?
We offer remote guidance and on-site supervision (travel expenses extra) for first-time installation. Our technical team is available via video call for troubleshooting. -
What certifications does this product have?
As a manufacturer, our company is certified for ISO9001, ISO14000, HACCP, etc. The evaporator is designed and manufactured under these quality systems. Specific product certification (e.g., CE, ASME) can be provided as an optional extra upon request.
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