Steel Coil & Strip & PPGI Prepainted Galvanized Steel Coil,EN 10169、ASTM A755、JIS G3312、ISO 9223
1. Product Overview
Color Coated Steel Coil (short for PPGI/PPGL) uses hot-dip galvanized, galvalume or Zn-Al-Mg coated steel strip as substrate. After degreasing, cleaning and chemical passivation pretreatment, it is continuously roller-coated with organic topcoat and back coat, then baked and cured at high temperature to form pre-painted color steel coil. It owns three-layer protection system: high strength metal substrate, cathodic anti-corrosion zinc layer and weather-resistant organic coating. With rich colors and direct bending & profiling performance, no on-site painting required, it features light weight and long anti-corrosion service life. Widely applied in steel structure workshops, roof & wall panels, home appliance housings, transportation and decoration industries. Compliant with domestic national standards and mainstream European, American & Japanese export industrial standards, available for film lamination, slitting and cut-to-length deep processing.
Applicable Standards
Domestic StandardsGB/T 12754-2019 Color Coated Steel Sheets and Strips, GB/T 2518 Hot-dip Galvanized Steel Sheets, GB/T 14978 Hot-dip Galvalume Steel Sheets
International Export StandardsEN 10169, ASTM A755, JIS G3312, ISO 9223
2. Substrate Classification, Steel Grades & Application Conditions
2.1 Substrate Types
PPGI Hot-dip Galvanized Substrate (DX51D+Z): Zinc coating weight 60–275g/㎡, for indoor spaces, ordinary factories and civil buildings
PPGL Galvalume Substrate (DX51D+AZ, 55% Al-Zn): Excellent weather resistance & high-temperature oxidation resistance, outdoor roof and coastal high-corrosion areas
ZM Zn-Al-Mg Substrate (DX51D+ZM): Superior salt spray resistance, coastal zones, chemical plants and severe corrosive environments
2.2 Main Steel Grades
DX51D+Z/AZ: General forming grade, for regular bending & profiling, factory wall & roof panels
DX52D+Z/AZ: Drawing grade, home appliance shells and small formed components
DX53D+Z/AZ: Deep drawing grade, complex bending and appliance inner liners
TS250GD/TS350GD/TS550GD: High-strength structural grade, long-span roofs, photovoltaic brackets and load-bearing components
3. Four Main Topcoat Systems (Classified by Weather Resistance)
PE PolyesterSalt spray resistance ≥500h, outdoor warranty 5–8 years, cost-effective for indoor workshops, simple warehouses and home appliance housings
SMP Silicon Modified PolyesterAnti-chalking & UV resistance, salt spray ≥1000h, for regular outdoor factories, 10–12 years warranty
HDP High Durability PolyesterOutstanding UV & fade resistance, salt spray ≥1200h, plateau, rainy coastal areas and large commercial buildings, 15 years warranty
PVDF Polyvinylidene FluorideStable C-F chemical bond, supreme weather & corrosion resistance, salt spray ≥2000h, coastal regions, chemical plants and high-end curtain walls, 20–25 years warranty
Standard Coating Structure: 2-coat 2-bake (2/2)
Front side: Primer 5–8μm + Topcoat 15–25μm; Back side: Back coat 5–10μm. Adhesion grade 0T, no cracking or peeling after 180° bending.
4. Complete Production Process
Coil uncoiling → Degreasing & cleaning → Pure water rinsing → Drying → Chemical passivation conversion treatment → Roller coating primer → High-temperature baking & curing → Roller coating color topcoat → Secondary baking & cooling → Back coat coating & curing → On-line inspection of appearance & coating thickness → Optional surface film lamination → Recoiling → Marking & coding → Bundling with steel edge guards → Waterproof packaging & warehousing
5. Core Specification & Technical Parameters
Thickness Range: 0.2mm~1.5mm, common construction gauge 0.3–0.8mm, customized 1.0–1.5mm for high-strength structures
Standard Width: 600mm–1500mm, mainstream widths 800/1000/1250mm, narrow slitting service available
Basic Coil Parameters
Inner Diameter: 508mm (20") / 610mm (24")
Single Coil Weight: 3–10 tons, regular 5–8 tons per coil
Color & Surface Finishes
Colors: Full range of RAL standard colors, customized special colors, wood grain, brick grain and camouflage printing available
Surfaces: Glossy, matt, orange peel, embossed, frosted and pearlescent texture optional
Anti-Corrosion Performance
Salt spray resistance: PE≥500h, SMP≥1000h, HDP≥1200h, PVDF≥2000h, no blister, rust or peeling
Operating Temperature: Long-term -40℃~120℃, short-term resistance up to 150℃
MachinabilitySuitable for bending, roll forming, punching, shearing and lock seaming, no coating cracking after forming; polish coating before welding
Optional Deep ProcessingSurface protective film, narrow slitting, cut-to-length color coated sheets, scratch-proof film treatment
6. Core Product Advantages
Multi-layer composite anti-corrosion with long service lifeMetal substrate coating isolates moisture, organic topcoat blocks UV and acid-base erosion, triple protection, much longer service life than ordinary galvanized coils outdoors.
No on-site painting, high construction efficiencyPre-coated and cured in factory, direct profiling & installation after uncoiling, eliminating rust removal and painting procedures to greatly shorten project period.
Rich colors & textures with strong decorative effectThousands of standard colors and printed patterns, flat and beautiful surface without secondary decoration, meeting demands of factories, exhibition halls and home appliances.
Light weight & high strength to reduce engineering loadLower self-weight than concrete and stone with equal anti-corrosion performance, preferred material for lightweight long-span steel structure roofs.
Excellent forming performanceStrong coating adhesion, no cracking or peeling during bending and tile rolling, compatible with automatic tile press and home appliance stamping production lines.
Sufficient Stock & Stable Delivery CycleFull series of substrates and paint grades in stock, shipped directly from Tianjin Port, production & delivery cycle 5–7 days. Customized thickness, color, coating thickness and film lamination available for bulk orders.
7. Main Application Fields
Steel Structure Construction: Factory roof & wall panels, edge trim, warehouses, logistics parks, airports, high-speed stations, photovoltaic roofs
Home Appliance Manufacturing: Refrigerator, air conditioner, washing machine housings, electric control boxes, freezer cabinets, kitchen equipment shells
Transportation Industry: Container side panels, carriage roof plates, truck bodies, road barriers, bus shelters
Decorative Curtain Wall: Commercial building exterior walls, indoor suspended ceilings, decorative wall panels, wood-grain imitation components
Agricultural Facilities: Breeding sheds, greenhouses, storage barns, rainproof enclosures
Small Hardware Products: Distribution boxes, metal doors, garage doors, billboards and signage plates
8. Factory Inspection & Complete Qualification Documents
Full batch inspection for every coil with complete export supporting documents:
Dimensional inspection of thickness, width, coil weight, flatness and appearance
Dry film thickness, coating adhesion and hardness test
Neutral salt spray & UV aging accelerated test (mandatory for PVDF/HDP high-end grades)
180° bending & T-bend forming test
Substrate spectral composition analysis, tensile & yield mechanical test
Original Mill Test Certificate EN 10204 3.1, factory certificate, SGS third-party inspection report, CE & ISO certification documents
9. Packaging, Marking & Logistics Delivery
Packaging: Metal edge guards installed on inner & outer circles of coils, cross steel strip bundling; export coils wrapped with inner waterproof plastic film and fixed on wooden pallets, optional surface protective film for sea transportation anti-scratch & moisture resistance
Marking: Permanent printing on coil side including substrate type, paint grade, thickness × width, RAL color number, coil number, heat number, weight, execution standard and manufacturer; product qualification label attached to each coil
Delivery: Direct shipment from warehouse to Tianjin Port, suitable for 20GP/40HQ full containers and bulk carriers; delivery cycle 5–7 days, FOB/CIF/CFR trade terms acceptable, full container & LCL export supported
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