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Help CenterReliable Tubular Three-Effect Evaporator, Mill Test Report Provided, On-Site Commissioning Support, 1T/H Capacity
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. As a professional manufacturer established in 2015 with a factory area of 10,000–30,000 square meters and an annual export value of US$10 million–US$50 million, we are proud to present our Reliable Tubular Three-Effect Evaporator. This equipment is designed to deliver efficient, energy-saving evaporation for various industries, backed by a Mill Test Report and full on-site commissioning support. With a capacity of 1T/H, it offers a compact yet powerful solution for your liquid concentration and wastewater treatment needs.
The tubular three-effect evaporator operates on the principle of multi-effect evaporation, where vapor from one effect heats the next, significantly reducing steam consumption compared to single-effect systems. This design ensures high thermal efficiency and stable operation, making it ideal for applications in chemical, pharmaceutical, food, and environmental sectors. Our team of 201–300 dedicated employees and advanced manufacturing facilities guarantee consistent quality and timely delivery.
Key Features & Technical Specifications
- Three-Effect Design: Maximizes energy utilization, reducing operating costs by up to 50% compared to single-effect units.
- Tubular Heat Exchanger: Robust construction with high heat transfer coefficient, easy to clean and maintain.
- Capacity: 1 ton per hour of water evaporation (customizable from 0.5T/H to 10T/H).
- Material: Standard SS304/SS316L construction, suitable for corrosive or high-purity streams.
- Control System: PLC-based automation with touch screen interface (optional), enabling precise temperature, pressure, and flow control.
- Mill Test Report: Provided with each unit, verifying material and performance data.
- On-Site Commissioning Support: Our experienced engineers assist with installation, startup, and training to ensure smooth operation.
- Safety Features: Multiple pressure relief valves, vacuum breakers, and emergency shutdown systems.
Performance Benefits
- Significant energy savings: The three-effect configuration reuses latent heat, lowering steam consumption to approximately 0.3–0.4 kg steam per kg water evaporated.
- Compact footprint: Vertical or horizontal tubular design saves floor space.
- Low maintenance: Tubes can be easily inspected and replaced individually, reducing downtime.
- Wide adaptability: Handles solutions with high viscosity, scaling tendency, or suspended solids (pre-filtration recommended).
- Environmentally friendly: Condensate recovery options reduce wastewater discharge.
Typical Parameters (Table)
| Parameter | Value |
|---|---|
| Evaporation Capacity | 1,000 kg/h (water) |
| Number of Effects | 3 |
| Heating Medium | Steam (0.3–0.6 MPa) or hot fluid |
| Evaporation Temperature | 60–100°C (adjustable by vacuum) |
| Material of Construction | SS304 / SS316L / Duplex (custom) |
| Power Consumption | ~15–25 kW (pumps & controls) |
| Dimensions (L×W×H) | Approx. 5m × 2.5m × 4m (varies) |
| Weight | ~4,500 kg |
Our evaporator is backed by comprehensive quality assurance. The Mill Test Report provides traceable data on material composition and mechanical properties, ensuring compliance with your project specifications. Furthermore, our on-site commissioning support includes system tuning, operator training, and troubleshooting guidance, minimizing your startup risks.
Why Choose Conqinphi?
- Over 9 years of experience in environmental equipment manufacturing.
- Factory size of 10,000–30,000 m² with modern production lines.
- Exported to 30+ countries across North America, Europe, Asia, and Africa.
- Certified management systems: ISO9001, ISO14000, OHSAS18001, and others (available upon request).
- Strong after-sales service network with spare parts inventory.
We understand that every project is unique. Our engineering team can customize the evaporator to handle specific feed characteristics, such as high organic content or abrasive solids. Additionally, we offer optional features like automatic cleaning systems, condensate polishing, and remote monitoring.
Trusted by clients worldwide — from chemical plants to dairy processors, our tubular three-effect evaporators have demonstrated reliable performance and low total cost of ownership. With annual export value exceeding US$10 million, we have the capacity and expertise to support large-scale and OEM requirements.
Contact us today to discuss your evaporation needs. We can provide a detailed proposal, including technical drawings, energy consumption estimates, and payback analysis. Let Conqinphi be your partner in sustainable industrial solutions.
Frequently Asked Questions (FAQ)
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Q: What is the typical payback period for this evaporator?
A: Depending on your energy and disposal costs, the payback period often ranges from 12 to 24 months due to steam savings and reduced waste volume. -
Q: Can this evaporator handle high-fouling liquids?
A: Yes, the tubular design allows for mechanical cleaning and chemical flushing. We recommend pre-filtration to remove large particles. Anti-scaling dosing systems are optional. -
Q: Do you provide training for operators?
A: Absolutely. Our on-site commissioning service includes a comprehensive training session for your staff covering operation, maintenance, and safety procedures. -
Q: What certifications does the evaporator comply with?
A: The equipment is manufactured under our ISO9001 quality system. Specific pressure vessel certifications (e.g., ASME, PED) can be arranged at extra cost. Please inquire. -
Q: Is the Mill Test Report included for every order?
A: Yes, we provide a Mill Test Report for the main pressure parts, detailing material heat numbers, thickness, and test results. Additional reports are available upon request. -
Q: What is the lead time for a 1T/H unit?
A: Standard lead time is 45–60 days from order confirmation, depending on customization and current production schedule. -
Q: Can you integrate the evaporator with my existing process?
A: Yes, our engineering team can design custom connections, control interfaces, and layout to integrate seamlessly with your plant. -
Q: What is the warranty period?
A: We offer a standard 12-month warranty covering manufacturing defects. Extended warranty options are available.
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