Tubular Three-Effect Evaporator With Integrated Condenser, Energy Recovery, 304 SS, 1000L/H Capacity
Product Spotlights
At Qingdao Conqinphi Environmental Technology Group Co., Ltd., a leading manufacturer established in 2015 with a factory spanning 10,000–30,000 square meters, we are dedicated to delivering high-efficiency thermal separation solutions. Our Tubular Three-Effect Evaporator with Integrated Condenser, Energy Recovery, 304 SS, 1000L/H Capacity represents a pinnacle of engineering designed to maximize energy savings while ensuring robust performance in demanding industrial environments. This advanced evaporator combines three-effect evaporation with a built-in condenser and energy recovery system, significantly reducing steam consumption and operational costs for your concentration processes.
Built from durable 304 stainless steel, the unit offers excellent corrosion resistance and hygiene, making it suitable for applications in food processing, pharmaceuticals, chemical industries, and wastewater treatment. With a nominal capacity of 1000 liters per hour, it is ideal for medium-scale production lines where reliability and efficiency are paramount.
Key Features & Technical Specifications
- Three-Effect Design: Utilizes vapor generated in the first effect as heating medium for the second effect, and so on, achieving multi-stage energy reuse.
- Integrated Condenser: Eliminates external condenser piping, reduces footprint, and simplifies installation.
- Energy Recovery System: Recovers latent heat from final vapor to preheat feed or for other process needs, lowering overall energy consumption.
- 304 SS Construction: All wetted parts are made of 304 stainless steel for longevity, easy cleaning, and compliance with food-grade standards.
- Capacity: 1000 L/H (water evaporation rate under standard conditions; actual output may vary with feedstock properties).
- Temperature Control: Multiple temperature zones can be independently monitored and adjusted via PLC (optional).
- Low Fouling: Tubular design with high velocity reduces scaling, extending operational cycles.
- Compact Footprint: Vertical layout saves floor space, suitable for facility upgrades or new installations.
| Parameter | Value / Description |
|---|---|
| Material | 304 Stainless Steel |
| Evaporation Capacity | 1000 L/H |
| Number of Effects | 3 |
| Condenser | Integrated (internal) |
| Energy Recovery | Yes (final vapor heat recovery) |
| Operating Temperature | Adjustable (typically 60–120°C) |
| Feed Pump | Included (stainless steel) |
| Control System | Manual or PLC (optional) |
Client Benefits: By choosing this three-effect evaporator, you can reduce steam consumption by up to 60–70% compared to single-effect units, thanks to the combination of multiple effects and energy recovery. The integrated condenser cuts installation costs and eliminates the need for an external cooling tower in many cases. The 304 SS construction ensures compliance with strict hygiene regulations, prolongs equipment life, and simplifies maintenance. Whether you are concentrating fruit juice, recovering solvents, or treating industrial wastewater, this evaporator delivers consistent, high-quality output with minimal downtime.
Trust & Reliability Backed by a Solid Manufacturer
As a manufacturer with 201–300 employees and an annual export value exceeding US$10 million to US$50 million, Qingdao Conqinphi Environmental Technology Group Co., Ltd. has supplied equipment to markets across North America, South America, Europe, Asia, Africa, and Oceania. Our products are manufactured under strict quality management systems, and the company holds multiple certifications including ISO9001, HACCP, OHSAS18001, TL900, SA8000, and others (as specified in our profile). This commitment to quality ensures that every evaporator leaving our factory in Qingdao, Shandong, China, meets rigorous standards.
We understand that capital equipment decisions require confidence. That's why we provide comprehensive technical support, from process design to installation and after-sales service. Our engineering team can customize the evaporator to match your specific feedstock characteristics, space constraints, and utility requirements. With a track record of successful installations worldwide, we invite you to partner with us for a sustainable and efficient evaporation solution.
Ready to optimize your concentration process? Contact us today for a detailed proposal and process simulation. Let our experience work for you.
Frequently Asked Questions (FAQ)
-
What types of liquids can be processed in this evaporator?
The tubular three-effect evaporator is suitable for aqueous solutions with low to medium viscosity, such as sugar syrups, fruit juices, pharmaceutical extracts, dilute chemicals, and industrial wastewater. Highly viscous or heavily fouling fluids may require pre-treatment or alternative designs. -
How does the energy recovery system work?
The final effect's vapor, instead of being totally condensed, passes through a heat exchanger that preheats the incoming feed liquid. This recovers a portion of the latent heat, reducing the overall steam consumption by approximately 10–15% beyond the three-effect savings. -
Is the integrated condenser sufficient for all operating conditions?
For most moderate climates and typical feed rates, the integrated condenser paired with a cooling water supply (or air cooling option) is adequate. For very high ambient temperatures or restricted cooling water, an external trim cooler can be added upon request. -
What maintenance is required?
Regular inspections of tube bundles, condensate drains, and pumps are recommended. The 304 SS construction resists corrosion, and the tubular design with high flow velocity minimizes scaling. Cleaning cycles depend on the product but are typically longer than plate-type evaporators. -
Can you customize the capacity or number of effects?
Yes. While 1000 L/H and three effects are standard, we can adjust the design for higher or lower capacities, and offer two-effect or four-effect configurations depending on energy cost vs. capital investment analysis. -
What certifications does this evaporator comply with?
Our manufacturing facility holds ISO9001, HACCP, and other certifications. The evaporator itself can be built to meet CE, ASME, or other pressure vessel codes upon request (specify requirements during inquiry). -
What is the typical delivery time?
Standard delivery is approximately 30–45 days after order confirmation, depending on customization complexity and current production schedule. Express delivery options are available with surcharge. -
What after-sales support do you provide?
We offer remote technical assistance, on-site commissioning services (travel costs extra), spare parts supply, and process optimization consulting. Our team is available 24/7 for urgent issues.
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