Triple-effect Vacuum Evaporator 1 Year Warranty Free Installation Guidance Technical Support Provided
Product Spotlights
At Qingdao Conqinphi Environmental Technology Group Co., Ltd., we specialize in advanced vacuum evaporation technology for industrial wastewater treatment and liquid concentration. Our Triple-effect vacuum evaporator is designed to achieve maximum energy efficiency by reusing vapor heat across three stages, significantly reducing operating costs compared to single-effect systems. Backed by our 1-year warranty, free installation guidance, and ongoing technical support, this solution helps you meet stringent discharge standards and recover valuable resources.
With over 8 years of manufacturing experience (since 2015) and a factory spanning 10,000-30,000 square meters, we deliver reliable, high-performance evaporators trusted by clients across North America, Europe, Asia, and Africa. Whether you treat landfill leachate, metalworking fluids, or pharmaceutical wastewater, our triple-effect system offers a proven path to zero-liquid discharge (ZLD).
Key Features & Technical Advantages
- High Energy Efficiency: The triple-effect design recovers latent heat from the first effect's vapor to preheat and evaporate the second effect, and so on. This reduces steam consumption by up to 60% compared to single-effect evaporators.
- Low Fouling & Easy Cleaning: Forced circulation or falling film configuration minimizes scale buildup. Automatic CIP (Clean-in-Place) cycles are available for easy maintenance.
- Stainless Steel Construction: Standard materials are SS304 or SS316L, suitable for corrosive feed streams. Optional Hastelloy or titanium for highly aggressive chemicals.
- PLC & Remote Monitoring: Siemens or Mitsubishi PLC with HMI touch screen enables real-time control, data logging, and alarm management. Our technical support team can remotely diagnose issues.
- Modular & Customizable: Available in capacities from 100 L/h to 10,000 L/h. Pre-assembled skid-mounted units for quick installation.
- Safe Vacuum Operation: Operating under vacuum (typically -0.08 ~ -0.095 MPa) lowers boiling point, reducing thermal degradation and allowing evaporation of heat-sensitive materials.
- 1-Year Warranty: Covers defects in materials and workmanship. Extended warranty options available upon request.
- Free Installation Guidance: Our engineers provide on-site or detailed remote guidance to ensure proper setup and commissioning.
- Lifetime Technical Support: Phone, email, and video call support for troubleshooting and optimization. Spare parts available for quick delivery.
Technical Specifications (Typical Model – TEE-5000)
| Parameter | Value |
|---|---|
| Evaporator Type | Triple-effect forced circulation / falling film |
| Evaporation Capacity | 5000 L/h (customizable) |
| Operating Temperature | First effect: 90-100°C; Second: 75-85°C; Third: 55-65°C |
| Vacuum Degree | -0.08 ~ -0.095 MPa |
| Steam Consumption | ~0.35 kg steam per kg water evaporated |
| Electrical Power | 45 kW – 75 kW (depending on pumps & control) |
| Material | SS316L (standard), optional Hastelloy C-276 |
| Control System | PLC + HMI touch screen, remote Ethernet option |
| Dimensions (L×W×H) | ~8000×2500×4000 mm (skid-mounted) |
| Weight | ~12,000 kg |
Applications
- Industrial wastewater: cutting fluids, oily emulsions, landfill leachate, RO concentrate
- Chemical concentration: salts, acids, bases, organic solvents (with safety considerations)
- Food & beverage: concentration of juices, milk, sugar solutions
- Pharmaceutical: recovery of solvents, concentration of APIs
- Zero Liquid Discharge (ZLD) systems
Customer Benefits
By choosing our triple-effect vacuum evaporator, you gain:
- Reduced Energy Bills: Save up to 60% of steam compared to single-effect units. Typical payback period is 12–18 months based on local energy costs.
- Compliance & Environmental Protection: Achieve discharge limits for BOD, COD, TDS, and heavy metals. Recover clean distillate for reuse.
- Minimal Downtime: Robust design with accessible heat exchangers and automatic cleaning options. Our technical support team is ready to assist.
- Scalability: From pilot-scale to large industrial systems, we can design matching your flow rate.
- Peace of Mind: 1-year warranty + free installation guidance + lifetime support from a manufacturer with ISO9001, ISO14000, and other quality management certifications.
Why Trust Qingdao Conqinphi?
As a specialized manufacturer established in 2015 with 201–300 employees and a factory area of 10,000-30,000 m², we have exported to North America, South America, Eastern Europe, Southeast Asia, Africa, the Middle East, Oceania, and Europe. Our annual export value exceeds US$10 million. We hold multiple certifications including HACCP, ISO9001, ISO14000, OHSAS18001, and others, ensuring our products meet international quality and safety standards.
We don't just sell equipment – we provide complete solutions with on-site installation guidance, commissioning support, and after-sales technical assistance. Our team of experienced engineers can customize the evaporator to your specific feed characteristics and space constraints. We invite you to contact us for a free consultation or a detailed proposal tailored to your project.
Ready to reduce your wastewater treatment costs? Send us an inquiry today and let our technical team design the optimal triple-effect vacuum evaporator for your needs. We guarantee a professional response within 24 hours.
Frequently Asked Questions (FAQ)
-
Q: What is the difference between triple-effect and single-effect evaporators?
A: A triple-effect evaporator uses three evaporation stages. The vapor from the first effect heats the second, and so on. This reduces steam consumption by about 60% compared to a single-effect system. Although initial investment is higher, operating cost savings typically justify the upgrade within 1-2 years. -
Q: Can this evaporator handle high-viscosity liquids or slurries?
A: Yes, we offer forced circulation designs that can handle liquids with moderate viscosity and solids content. For very viscous fluids or those prone to fouling, we recommend a falling film or forced circulation configuration. Please provide your feed analysis for a customized solution. -
Q: What utilities are required to operate the evaporator?
A: Typically you need steam (low pressure, 3-6 bar), cooling water (or chilled water), compressed air (for pneumatic valves), and electricity (380V/50Hz or as per local standard). Distillate can be recycled as cooling water if needed. -
Q: How long does installation take? Is on-site guidance really free?
A: Installation time depends on site preparation and complexity. For a skid-mounted unit, typical installation is 1-2 weeks. Our free installation guidance can be provided remotely via video call or on-site for larger projects. Travel expenses for on-site visits are negotiable. -
Q: What after-sales support is included?
A: We provide lifetime technical support via phone/email/WhatsApp. Spare parts are available from our warehouse. The warranty covers 1 year for manufacturing defects. An extended maintenance contract can be arranged. -
Q: Can the evaporator be automated to run unattended?
A: Yes, the PLC control system can run the evaporator fully automatically with alarms and safety interlocks. Remote monitoring allows you to check status from a control room or mobile device. -
Q: Is it possible to test my wastewater before purchasing?
A: Absolutely. We have a pilot-scale triple-effect evaporator in our facility. You can send us a sample (5-20 liters) for a free evaporation test. We will provide a technical report with recommended design parameters. -
Q: Does the vacuum system require a special ejector or pump?
A: We use a combination of water ring vacuum pump or steam ejector, depending on your site conditions. The vacuum system is included in the evaporator package. We can also integrate with existing vacuum systems.
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