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As a professional manufacturer with over a decade of experience, Qingdao Yongke Machinery is dedicated to providing efficient and reliable machinery solutions for the global plastics industry. Our High-Speed PVC Pipe Extrusion Line is engineered to meet the demanding production needs of modern plastic product factories, offering superior stability, high output, and consistent quality to maximize your operational profitability. This line represents our commitment to integrating advanced technology with robust manufacturing, helping you stay competitive in a fast-paced market.
This extrusion line is a comprehensive system designed for the continuous production of rigid and foamed PVC pipes. It is built for durability and precision, ensuring long-term performance with minimal downtime. The core of the line is a high-torque, energy-efficient single-screw extruder, paired with a precision-designed die head that guarantees uniform wall thickness and excellent pipe concentricity.
- High-Efficiency Drive System: Equipped with an AC frequency conversion drive for the main motor, providing smooth startup, precise speed control, and significant energy savings compared to traditional drives.
- Intelligent Control Center: The entire line is managed by a centralized PLC control system with a user-friendly touch screen HMI. Operators can monitor all parameters—temperature, speed, pressure—in real-time, set recipes for different products, and receive fault alarms for proactive maintenance.
- Precision Sizing & Cooling: The line features a vacuum calibration tank with a precision sizing sleeve. Combined with an efficient spray cooling system, it ensures rapid and uniform cooling of the pipe, which is critical for maintaining dimensional accuracy and high production speed.
- Robust Downstream Equipment: The haul-off unit uses caterpillar pullers with multiple belts for a strong, slip-free grip on pipes of various diameters. The traveling saw cutter provides clean, burr-free cuts with accurate length control, programmable for different cutting sequences.
- Flexible Configuration: The line can be customized with optional equipment such as an automatic mixing and feeding system, online wall thickness measurement device, ink jet printer, and stackers to create a fully automated production cell.
Key technical specifications for a standard model are summarized below:
| Parameter | Specification |
| Applicable Raw Material | PVC-U, PVC-C, PVC-M |
| Extruder Screw Diameter | 65mm, 80mm, 92mm, 120mm (Options Available) |
| Production Pipe Diameter Range | 16mm - 630mm |
| Max Theoretical Output | 200 - 800 kg/h (Depends on model and material) |
| Haul-Off Speed | 0.2 - 4.0 m/min |
| Cutting Length Range | 4m - 6m (or as requested) |
| Total Installed Power | Approx. 80 - 200 kW |
| Overall Line Length | Approx. 30 - 50 meters |
The primary advantage of this line is its ability to deliver high-speed production without compromising on quality. The stable extrusion process minimizes material waste, and the precise control systems ensure every meter of pipe meets strict dimensional tolerances. For factory owners, this translates into lower cost per unit, higher throughput to fulfill large orders, and a reliable product that builds trust with end-users. The modular design also allows for easier future upgrades or adaptation to produce different pipe profiles.
Backed by our ISO9001, ISO14000, and OHSAS18001 certified manufacturing processes in our 10,000-30,000 square meter facility, every extrusion line is built to stringent quality standards. With an annual export value exceeding US$1 million and a presence in markets across North America, Europe, Asia, and beyond, Qingdao Yongke Machinery has proven its capability to support global clients. Our team of 51-100 skilled professionals provides comprehensive support, from installation and training to after-sales service. Choose our High-Speed PVC Pipe Extrusion Line to equip your factory with a productive, dependable, and technologically advanced asset that drives growth and efficiency.
Frequently Asked Questions (FAQ)
Q1: What is the lead time for this extrusion line?
A1: The standard production lead time is typically 30-45 days after order confirmation, depending on the specific configuration and current production schedule. Customized requirements may require additional time.
Q2: Can this line produce both solid and foamed core PVC pipes?
A2: Yes, with the appropriate screw and die head configuration, this line is capable of producing solid wall (PVC-U) pipes as well as foamed core (PVC-O) pipes. The specific setup should be discussed during the ordering process.
Q3: What kind of after-sales service and support do you provide?
A3: We provide detailed installation manuals and drawings. Remote guidance via video call is standard. For complex installations, on-site technician support can be arranged. We also offer a comprehensive parts supply service for wear parts like screws and barrels.
Q4: Is training for our operators included?
A4: Yes, we provide operational and basic maintenance training. This can be conducted at your facility by our engineers during commissioning or via detailed training videos and documentation.
Q5: How energy-efficient is this machine compared to older models?
A5: The line incorporates several energy-saving features, including high-efficiency AC drives, optimized heating/cooling zones, and intelligent control that reduces idle power consumption. Users often report significant reductions in energy use per kilogram of output.
Q6: Can the line be automated with robotic handling or packaging?
A6: Absolutely. The line is designed with automation in mind. We can integrate automatic feeding systems, robotic pipe handling, bundling stations, and palletizing solutions to create a turnkey, minimally manned production unit.
Q7: What is the warranty period for the main components?
A7: We offer a standard 12-month warranty for the entire line against manufacturing defects, with specific terms for wear parts like screws and heaters. Extended warranty options are available upon request.
Q8: Do you assist with factory layout planning for the new line?
A8: Yes, our engineering team can provide foundational layout drawings and recommendations for utility connections (power, water, compressed air) based on the line's dimensions and your factory space to ensure a smooth installation.
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