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As a leading manufacturer with over a decade of expertise, Qingdao Yongke Machinery Co., Ltd. is dedicated to providing robust and efficient solutions for the global plastic pipe industry. Our PVC Pipe Extrusion Line represents the culmination of advanced engineering and practical manufacturing experience, designed to deliver high-quality pipe production with remarkable consistency and operational ease. This fully automatic machinery is engineered to meet the demanding requirements of modern production facilities, offering a reliable and cost-effective path to enhance your manufacturing capabilities and market competitiveness.
This comprehensive production line integrates multiple synchronized units to transform raw plastic materials into finished pipes with minimal manual intervention. The core of the system is a high-performance single-screw extruder, featuring a specially designed screw and barrel for optimal melting, mixing, and extrusion of PVC compounds. The downstream equipment is precisely matched to ensure stable pipe formation and dimensional accuracy from start to finish.
Key Features and Technical Advantages:
High-Efficiency Extruder: Equipped with a hardened, nitrided screw and barrel for extended service life and consistent output. The gearbox is designed for heavy-duty operation, ensuring stable torque transmission.
Precision Die Head: Custom-engineered spiral or basket-type die heads ensure uniform material distribution and excellent concentricity for the pipe, critical for pressure ratings and long-term performance.
Advanced Vacuum Sizing & Cooling System: A multi-chamber vacuum calibration tank provides precise external sizing and initial cooling. Integrated spray cooling rings ensure efficient and uniform heat removal, stabilizing the pipe dimensions.
Robust Haul-Off Unit: The caterpillar-type haul-off features multiple synchronized tracks with polyurethane pads, offering powerful and slip-free traction to maintain consistent line speed and pipe wall thickness.
Fully Automatic Cutting: A programmable traveling saw cutter ensures clean, burr-free cuts at preset lengths. The system automatically follows the moving pipe, guaranteeing high cutting accuracy and a smooth production flow.
Intelligent Control System: The entire line is managed by a centralized PLC control system with a user-friendly touch-screen interface. Operators can monitor and adjust all critical parameters—temperatures, speeds, vacuum levels—from one station, simplifying operation and troubleshooting.
Technical Specifications Table (Typical Configuration):
| Parameter | Specification |
|---|---|
| Applicable Material | PVC, HDPE, PP, PE, etc. |
| Screw Diameter (mm) | 65 / 75 / 90 / 120 (Customizable) |
| L/D Ratio | 28:1 - 33:1 |
| Main Drive Power (kW) | 55 - 200 (Model dependent) |
| Production Pipe Diameter (mm) | 20 - 630 |
| Haul-off Force (kN) | Up to 30 |
| Cutting Length Range (mm) | 1000 - 6000 (or as required) |
| Control System | PLC + Touch Screen HMI |
Benefits for Your Business:
Enhanced Productivity: Full automation minimizes labor requirements and maximizes output, allowing for continuous 24/7 operation with high efficiency.
Superior Product Quality: Stable extrusion, precise sizing, and controlled cooling result in pipes with excellent dimensional accuracy, smooth surfaces, and consistent mechanical properties.
Reduced Operational Costs: High energy efficiency, low scrap rates due to precise control, and reduced manpower contribute to a lower cost per meter of pipe produced.
Operational Simplicity: The intuitive control system reduces the need for highly skilled operators and enables quick changeovers between different pipe sizes or materials.
Reliability and Durability: Built with high-quality components and robust construction, the line is designed for long-term, trouble-free operation in industrial environments.
Backed by our commitment to quality management and sustainable practices, evidenced by our ISO9001, ISO14000, and OHSAS18001 certifications, every extrusion line from our 10,000-30,000 square meter facility is built to international standards. Our machinery is trusted by manufacturers across North America, Europe, Southeast Asia, and beyond, with an annual export value reflecting our global reach and customer satisfaction. This PVC Pipe Extrusion Line is more than just equipment; it's a partnership for growth. We provide comprehensive support from installation to after-sales service. Contact us today to discuss how this reliable, high-performance production line can become the cornerstone of your plastic pipe manufacturing success.
Frequently Asked Questions (FAQ)
What is the primary material this line is designed for?
While the line is highly capable with PVC, it is also suitable for processing other thermoplastic materials such as HDPE, PP, and PE. The specific screw design and temperature profiles can be optimized based on your primary material.How automated is the "full automatic" operation?
The line features automation from material feeding to finished pipe cutting and stacking. The PLC system controls all synchronized functions, including extrusion speed, vacuum calibration, haul-off pull, and cutting length, requiring only basic monitoring and input from the operator.What is the typical output capacity of this line?
Output capacity in kilograms per hour depends heavily on the screw size, material, and final pipe dimensions. For example, a line with a 90mm screw producing 110mm PVC pipe can have an output ranging from 200 to 350 kg/h. We provide detailed capacity estimates based on your specific product requirements.Can the line produce pipes for pressure applications?
Yes. The precision die head and vacuum sizing system ensure excellent pipe concentricity and wall thickness uniformity, which are critical parameters for pipes used in pressure-rated applications like water supply.What kind of after-sales support do you offer?
We offer comprehensive support including installation guidance (on-site or remote), operator training, a detailed operation manual, and a standard warranty on parts. Our technical team is available for ongoing consultation and we maintain a stock of commonly required spare parts.Is the line customizable for specific pipe sizes or special features?
Absolutely. We can customize key components like the extruder screw diameter, die heads, sizing sleeves, and haul-off capacity to match your target pipe diameter range (from small conduits to large drainage pipes) and production goals.What are the power requirements for this machinery?
Power requirements vary by configuration. A typical line may require a three-phase electrical supply in the range of 100kW to 300kW total. We provide complete electrical schematics and detailed power consumption data for each machine configuration.How is the machinery packaged and shipped?
The equipment is professionally disassembled into major modules (extruder, tank, haul-off, etc.), securely packed in wooden crates, and shipped from the port of Qingdao. We handle all export documentation to ensure smooth delivery to your destination.
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