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As a leading manufacturer with over a decade of expertise, Qingdao Yongke Machinery Co., Ltd. is proud to present our advanced PVC Drainage Pipe Extrusion Line. Engineered for high-volume, precision production, this line is designed to manufacture PVC pipes of consistent quality across a wide range of diameters, meeting the rigorous demands of modern drainage and sewer systems. Our commitment to innovation and quality, backed by ISO9001, ISO14000, and OHSAS18001 certifications, ensures that every machine delivers reliable performance, helping our clients worldwide to enhance their production efficiency and product competitiveness.
This comprehensive extrusion line integrates cutting-edge technology with robust construction to offer a seamless production process from raw material to finished pipe. The system is highly adaptable, allowing for the production of pipes with different diameters to suit specific project requirements, from residential drainage to large-scale municipal infrastructure.
High-Efficiency Extruder: The heart of the line features a precision-engineered single or optional twin-screw extruder. It ensures thorough plasticizing, uniform melting, and stable extrusion of PVC compound, resulting in pipes with excellent dimensional stability and mechanical properties.
Advanced Die Head & Vacuum Sizing System: A specially designed die head provides precise control over the pipe's outer diameter and wall thickness. Coupled with a vacuum calibration tank, it guarantees accurate sizing and a smooth, glossy internal and external surface finish, which is critical for optimal flow capacity and joint sealing.
Intelligent Control System: The entire line is managed by a user-friendly PLC with a color touch screen interface. Operators can easily set and monitor all critical parameters, including temperature profiles, screw speed, haul-off speed, and cutting length, ensuring repeatable quality and simplifying operation.
Robust Haul-Off & Cutting Unit: A powerful caterpillar haul-off unit provides constant, jerk-free traction for the pipe. It is synchronized with an automatic traveling saw that delivers clean, burr-free cuts at precise lengths, minimizing material waste and preparing pipes for immediate bundling or further processing.
Customizable Configuration: We understand that every production facility has unique needs. Therefore, our line can be customized in terms of production capacity, pipe diameter range, downstream equipment (like printers or socketing machines), and automation level to fit your specific operational layout and output goals.
To provide a clearer overview, here are some typical technical specifications for our standard models. Please note that these are subject to customization based on your requirements.
| Parameter | Specification Range |
| Extruder Screw Diameter | 65mm - 120mm (Customizable) |
| Applicable Pipe Diameter (OD) | From 20mm up to 630mm |
| Production Capacity | 80 - 600 kg/h (Depending on model & material) |
| Main Motor Power | 22 - 160 kW |
| Heating Zones | 4 - 6 zones on barrel |
| Cooling Tank Length | 4 - 12 meters |
| Control System | PLC + Touch Screen (Siemens/Mitsubishi optional) |
| Haul-Off Speed | 0.2 - 4.0 m/min |
The primary advantage of our PVC Drainage Pipe Extrusion Line lies in its versatility and precision. By enabling the production of multiple pipe diameters on a single, configurable line, it offers manufacturers exceptional flexibility to respond to market demands without significant capital investment in multiple dedicated lines. The consistent output quality reduces rejection rates, while the energy-efficient design and low maintenance requirements contribute to a lower total cost of ownership over the machine's lifespan. For our clients, this translates into faster ROI, enhanced production scheduling agility, and the ability to supply a broader product portfolio.
With a factory spanning 10,000-30,000 square meters and a dedicated team of 51-100 skilled professionals, Qingdao Yongke Machinery possesses the scale and expertise to deliver reliable industrial machinery. Our annual export value of US$1-1.5 Million and a presence in key markets across North America, South America, Europe, Asia, Africa, and Oceania stand as a testament to the global trust in our products. Every extrusion line is rigorously tested before shipment from the port of Qingdao. When you choose our line, you are not just purchasing a machine; you are investing in a partnership with a certified manufacturer committed to supporting your business growth with durable, efficient, and adaptable production solutions. Contact us today to discuss how we can tailor a PVC pipe production line to meet your exact specifications.
Frequently Asked Questions (FAQ)
Q1: What is the minimum and maximum pipe diameter this line can produce?
A: Our extrusion line is highly customizable. Typically, it can be configured to produce PVC drainage pipes with outer diameters ranging from as small as 20mm up to 630mm. The exact range for your setup will depend on the chosen extruder model and die head configuration.
Q2: Can this line process recycled PVC material?
A: Yes, it can. The line, particularly models equipped with a twin-screw extruder, is capable of processing a blend of virgin and recycled PVC compound. We can provide guidance on the optimal machine configuration and screw design for your specific material mix.
Q3: How is the pipe diameter changed during production?
A: Changing the pipe diameter requires replacing the extrusion die and the corresponding sizing sleeves in the vacuum tank. Our lines are designed for efficient die changes, and we provide detailed operational manuals and can offer training to minimize downtime during product changeovers.
Q4: What is the typical lead time for delivery and installation?
A: The lead time varies based on the complexity of the customized order. For standard configurations, it generally ranges from 30 to 60 days after order confirmation. We provide detailed installation manuals and drawings. On-site installation and commissioning services are available upon request.
Q5: What kind of after-sales support do you provide?
A: We offer comprehensive after-sales support, including a 12-month warranty on key components, remote technical assistance via phone or video, and the provision of operation and maintenance manuals. Spare parts are readily available for prompt shipment from our Qingdao factory.
Q6: Is the control system easy to operate for new technicians?
A: Absolutely. The PLC-based control system features an intuitive touch-screen interface with multilingual support. We provide thorough training on its operation, parameter setting, and troubleshooting, enabling your technicians to become proficient quickly.
Q7: Can the line be integrated with additional automation, like automatic stacking?
A: Yes, the line is designed with modularity in mind. We can integrate various downstream equipment, such as automatic pipe printers, socketing machines, bundling systems, and robotic stacking units, to create a fully automated production cell based on your needs.
Q8: What are the main power requirements for operating this line?
A: Power requirements depend on the specific model's configuration. Generally, a standard line requires a three-phase AC power supply (380V/50Hz or 440V/60Hz). We will provide detailed electrical specifications and layout recommendations during the project planning phase.
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