Ylf-219-304-f80p1.0 Silicone Powder Decolorization Filter, Basket Filter
The silica gel powder decolorization filter is a device that plays an important role in industrial production and performs key functions in multiple fields. The following will provide a detailed introduction from aspects such as its definition, working principle, technical advantages, and application scenarios.
Definition and Structure
The silica gel powder decolorization filter is a device used for decolorizing and removing impurities from liquids. Taking the ZJD - R series hydraulic oil silica gel decolorization vacuum oil filter as an example, it uses a multi - stage cartridge filter. The coarse filter selects a large - flow washable filter element, and there is also a high - efficiency fine filtration device with a "layered gradually denser" structure. The decolorization filter is a special industrial device developed for the oil industry. It uses a tank structure to integrate a stirring mechanism and a plate - type filtration device. A double - layer decolorization plate is set in the inner cavity of the tank to form a filtration unit, and a filter residue mechanism is configured on the outside to achieve directional collection of impurities.
Working Principle
The working principles of different types of silica gel powder decolorization filters are different. When the ZJD - R series hydraulic oil silica gel decolorization vacuum oil filter is working, the oil removes impurities through a highly efficient filter with a large dirt - holding capacity. Using a special water separator and a personalized vacuum separator, which utilizes the oil - loving and water - repelling technology and the "cavitation" principle, the contact area of the oil in the vacuum separator is expanded hundreds of times compared to the original. The "cavitation" system continuously increases the evaporation surface area of the oil, and the evaporation interface is continuously updated, increasing the travel of the oil in the vacuum system and the evaporation area of static moisture. As a result, the moisture in the oil is rapidly vaporized and evaporated under the conditions of low heat, high vacuum, large surface area, and high pumping speed and is discharged by the vacuum system. The water and gas discharged from the upper part of the vacuum separator are cooled and dehumidified step by step through the cooling system and then discharged into the air by the vacuum pump. The dry oil after vacuum vaporization and dehydration in the vacuum separator is increased from negative pressure to positive pressure by the oil transfer pump. After fine filtration, the purified oil is discharged from the oil outlet, completing the entire oil purification process.
For the decolorization filter in the oil industry, after the oil to be filtered is injected into the tank by the transfer pump, it goes through a three - stage treatment process in sequence. During the primary filtration, the plate - type filter intercepts large - particle impurities to form a preliminary filter cake layer. In the decolorization and fine filtration stage, the oil enters the center of the double - layer decolorization plate and completes decolorization and fine filtration under a pressure of 0.4Mpa. During the separation of the residue and liquid, the filter residue enters the filter cartridge through the residue outlet pipe, and the vibrator drives the filter plate to vibrate to separate the residue from the adsorbed liquid. The liquid flows back to the decolorization plate through the drain pipe for recycling.
Technical Advantages
The silica gel powder decolorization filter has many technical advantages. The ZJD - R series hydraulic oil silica gel decolorization vacuum oil filter has high filtration accuracy and strong ability to filter out impurities. The coarse filter can remove a large amount of impurities in the oil, and the fine filtration device can remove fine particles in the oil. It has a unique regeneration and decolorization system, which uses polymer adsorption materials as carriers to neutralize and adsorb the acidic components in the oil. It uses micropores to intercept free carbon and fine colloids in the oil to change its color, with high acid - removal and decolorization performance. It has strong ability to remove moisture and break emulsions. Using the "cavitation" principle and coalescence separation technology, combined with a special polymer material demulsification device, it can quickly and easily separate liquid water and free water from the oil, and can also remove dissolved water in the oil. It has a high degree of automation, is safe and reliable. The control system uses imported products and has automatic liquid - level control and filter element clogging alarmMultiple control systems such as pressure automatic protection, constant temperature automatic control, condensed water automatic separation, and electrical automatic protection are provided. It can also be equipped with a fully automatic computer type to achieve unmanned operation. The whole machine has a compact structure, with a user - friendly and environmentally - friendly design. It features a small volume, light weight, high working efficiency, and low noise. The main components are made of well - known foreign brands, ensuring reliable quality, low maintenance and upkeep costs. The medium condensation technology is adopted to extend the service life of the vacuum pump, and the closed chassis structure reduces environmental pollution.
The decolorization filter in the oil and fat industry uses a double - layer filtration system. The plate - type primary filtration and the decolorization plate fine filtration work together, increasing the processing efficiency to 6 - 12 tons per hour. It has a directional slag - discharge design, with double slag - discharge pipes installed at the end of the filter cartridge. An air - pump nozzle can be added to enhance the impurity transmission effect. A liquid recovery device is equipped. The filter residue mechanism conducts secondary liquid recovery from the filtered impurities. After reducing the liquid content in the impurities, they are centrally processed. Meanwhile, the recovered liquid can be directly returned to the decolorization plate area for recycling. It supports modular configuration, and two devices can run in parallel to meet the requirements of continuous production.
Application Scenarios
The silica gel powder decolorization filter has a wide range of application scenarios. The ZJD - R series hydraulic oil silica gel decolorization vacuum oil filter is mainly used for the treatment of hydraulic oil, lubricating oil and other oil products. It can make the severely emulsified lubricating oil clear and transparent, meeting the usage requirements of hydraulic lubrication equipment. The decolorization filter in the oil and fat industry mainly serves the oil processing industry chain. It can be used for the primary processing of crude oil, treating the crude oil pressed from cottonseeds, rapeseeds, castor beans, etc., and solving the problem of pipeline blockage caused by colloidal impurities. In the clay decolorization process, it is used with diatomite filter media to complete the oil decolorization. The vibrating slag - discharge mechanism can handle high - viscosity clay mixtures. It is also suitable for the waste oil regeneration field, such as the decolorization and regeneration of transformer oil and hydraulic oil, restoring the insulation performance and lubrication characteristics of the oil products.
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