Machinery Diagnosis Teaching Equipment CHINA
The teaching systems familiarise trainees with the specific methods of monitoring plant / machinery condition, such as the early detection of bearing or gear damage.
We work primarily with vibration analysis methods which constitute diagnostic steps for preventive maintenance or targeted repair.
The PT300-SAT shaft alignment and dynamic balance simulation test bench is specifically designed for in-depth research on bearing faults, misalignment, and unbalance issues in mechanical faults, which account for over 90% of mechanical faults. During the initial design of the test bench, full consideration was given to minimizing additional changes in external conditions when replacing components. This allows for the acquisition of useful data under the same working conditions, ensuring the accuracy and consistency of analysis results.
Practice of vibration measurement and selection of vibration sensor positions;
Impact of rotor unbalance on vibration;
Impact of shaft misalignment on vibration;
Simulation of soft foot faults;
Simulation of belt faults;
Simulation of bearing faults (bearing inner ring fault, bearing outer ring fault, bearing cage fault, bearing rolling element fault, and comprehensive bearing fault);
Simulation of single-plane and double-plane dynamic balance.
Small Working Example of a Real Machine
Critical Speed (First Critical Only)
Frequency Based Signals
Time Based Signals
Orbital Analysis
Balancing
Runout
Rotor Bow
Identify Rotor Critical Speeds
Shaft Relative Signals
Resonance
Amplitude Factor
Rotor Dynamic Studies
Phase Signals
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